Ibisubizo bya CNC lathe ku bibazo bishya byo gutunganya ibikoresho

Ibikoresho bigezweho, birimo ibivanze na superalloys, biri gutuma inganda zikura cyane ku isi.Imashini ya CNCitanga ibisubizo bigezweho byo gutunganya ibi bikoresho bigoye. Utsinda ubukana bw'ibikoresho n'ubushyuhe ukoresheje ibikoresho byihariye, porogaramu zigezweho, n'ikoranabuhanga rihujwe. Ibi bisubizo bya CNC lathe binongera ireme ry'igice, bikongera igihe cyo gukora ibikoresho, kandi byongera imikorere myiza.

Ibintu by'ingenzi byakunzwe

• Imashini zigezweho za CNC zikoresha ibikoresho byihariye n'imashini zikomeye kugira ngo zihindure ibikoresho bikomeye nk'ibivanze na superalloys.
• Porogaramu za mudasobwa zigezweho na sisitemu zo kugenzura zikoresha ubwenge bifasha lathe za CNC gukora neza no gukora amakosa make.
• Ubu buryo bushya bwa CNC lathe butuma ibice birushaho kuba byiza, bugafasha ibikoresho kuramba igihe kirekire, kandi bukihutisha gukora ibintu.

Gusobanukirwa ibikoresho bishya n'ibibazo byabyo bya CNC Lathe

Incamake y'ibikoresho bigezweho

Inganda zigezweho zigenda zishingira ku bikoresho bigezweho. Ibi birimo ibivanze, superalloys, na ceramic. Ukoresha ibi bikoresho kubera imiterere yabyo myiza. Urugero, ibikoresho bivanze bitanga igipimo cyo hejuru cy’imbaraga hagati y’uburemere n’uburambe. Birwanya ingese, kandi ushobora kubihindura ukurikije ibisabwa byihariye. Ibikoresho bya ceramic birakomeye kandi ntibisanzwe. Bifite imbaraga n’ubukana nk’ubw’ibyuma. Ariko, birakomeye kandi biracikagurika, akenshi bikunze kuvunika. ceramic zigezweho zigaragaza ko zidashobora kuvunika neza. Uhitamo ibi bikoresho kugira ngo bikoreshwe mu buryo busaba imbaraga nyinshi.

Ingorane zisanzwe zo gutunganya imashini za CNC Lathes

Gukorana n'ibi bikoresho bishya bitanga imbogamizi zidasanzwe ku bijyanye no gutunganya ibikoresho gakondo. Imiterere yabyo ituma bigorana kubizunguruka. Urugero, gukomera kwabyo cyane bituma ibikoresho byangirika vuba. Ibi bigabanya igihe ibikoresho bimara cyane. Kuba byoroshye bishobora gutuma bicika cyangwa bigacika mu gihe cyo gukora ibikoresho. Ugomba kubyitwaramo witonze. Ubushyuhe bwinshi mu gihe cyo guzunguruka ni ikindi kibazo. Ubu bushyuhe bushobora kwangiza ibikoresho cyangwa igikoresho. Ukeneye uburyo bwihariye bwo gukemura ibi bibazo.Ikigo cy'imashini za CNCIbikorwa bikunze kugorwa n'ibi bintu. Ibi bisaba ibisubizo bishya kugira ngo bitunganywe neza.

Uburyo bwo gukoresha lathe ya CNC buhanitse kandi buhamye mu mashini

Ibikoresho byihariye byo gukoresha mu bikoresho bigoye

Gutunganya ibikoresho bigezweho bisaba ibikoresho byihariye. Ntushobora kwishingikiriza ku bikoresho bisanzwe byo gukora ibintu bivanze, superalloys, cyangwa ceramic. Ibi bikoresho bisaba ibikoresho bikozwe mu bintu bikomeye cyane nka Polycrystalline Diamond (PCD) cyangwa Cubic Boron Nitride (CBN). Ibikoresho bya PCD birakora cyane iyo utunganya ibintu bivanze n'ibyuma bidafite feri. Ibikoresho bya CBN ni byiza ku byuma bikomeye na superalloys bitewe n'ubukana bwabyo bukabije no kudakoresha ubushyuhe. Usanga kandi ibikoresho bigezweho bya ceramic bikora neza ku byuma bikoresha ubushyuhe bwinshi. Ibi bikoresho byihariye bigumana inkombe zabyo igihe kirekire, birwanya kwangirika n'ubushyuhe buterwa n'ibikoresho bigoye. Byongeye kandi, imiterere y'ibikoresho byihariye n'imyambaro igezweho byongera imikorere. Uhitamo ibikoresho bifite inguni zityaye kandi nziza zo gukora ibintu bivanze kugira ngo ugabanye gutandukana kw'ibikoresho. Kuri superalloys, ushobora guhitamo ibikoresho bifite inguni mbi zo gukora n'inkombe zikomeye kugira ngo bihangane n'imbaraga nyinshi zo guhinduranya ibintu.

Imashini zo mu bwoko bwa Spindles zifite ubuhanga buhanitse n'ubudahangarwa bwa CNC Lathe

Uburimbane bw'imashini ni ingenzi cyane iyo ukoresha ibikoresho bigoye. Imiterere ikomeye y'imashini, cyane cyane imashini ikora, igira ingaruka zitaziguye ku buziranenge bw'imashini no ku bwiza bw'igice. Urabizi ko uburimbane bw'imashini burushaho kwiyongera bigira ingaruka ku bunini bw'imashini ikora ku giti cy'umugongo. Kugira ngo umenye neza ko imashini ikora neza kandi ikumire resonance, uburimbane bw'imashini bugomba kuguma munsi y'ubu bunini bw'imashini ikora ku giti cy'umugongo. Gukora ku bunini bw'imashini cyangwa hejuru yayo bitera uburimbane bwiyongera. Ubu burimbane bugabanya ubuziranenge bw'imashini kandi bukihutisha ubusakara bw'ibice bya mashini. Kubwibyo, uburimbane bw'imashini burushaho kwiyongera, binyuze mu kongera ubunini bw'imashini, butuma habaho ubwoko bwinshi bw'uburimbane bw'imashini buhamye. Ibi bigira uruhare mu gutuma ubuso burushaho kumera neza kubera uburimbane bugabanuka no kunoza ubuziranenge. Binatuma igikoresho kiramba mu kwirinda ubusakare bwihuse.

Ubwiza bwa bearing bugira ingaruka zikomeye ku mihindagurikire. Kubera iyo mpamvu, bigira ingaruka ku bugari bw'ubuso bwakozwe. Ibyagaragaye mu buryo bw'igerageza bigaragaza ko kongera ubugari bw'ibice by'ubunini ku kigero cya 50% bishobora kunoza uburyo bwo gukora neza kugeza kuri 30%. Ibi bigaragaza neza uburyo kwiyongera k'ubugari bwa spindle, cyane cyane binyuze mu bice byayo by'ubugari, bigira uruhare mu kurangiza neza ubuso binyuze mu kugabanya ubugari no kunoza uburyo bwo gukora neza muri rusange. Spindle ifite ubuhanga buhanitse, hamwe n'imashini ikomeye, bigabanya guhindagurika no guhinda. Ibi byemeza ko ibikoresho byawe bihenze bihenze bihora bikora neza kandi bikamara igihe kirekire.

Ingamba zo guhindura neza imashini za CNC Lathes

Ugomba gukoresha uburyo bwo guhindura ibintu neza kugira ngo ukoreshe ibikoresho bishya neza. Ibi bisaba guhitamo witonze ibipimo byo guhindura ibintu nk'umuvuduko, umuvuduko wo kubikuza, n'ubujyakuzimu bwo guhindura ibintu. Urugero, ushobora gukoresha uburyo bwo guhindura ibintu vuba hamwe n'urumuri kuri bimwe mu bikoresho kugira ngo ugabanye ubwiyongere bw'ubushyuhe no gutandukanya ibintu. Ibinyuranye n'ibyo, superalloys akenshi zisaba umuvuduko muke wo guhindura ibintu, umuvuduko mwinshi wo guhindura ibintu, n'ubujyakuzimu bukomeye bwo guhindura ibintu kugira ngo bive mu buryo bworoshye bwo gukora.

Ingamba zo gukonjesha no gusiga amavuta nazo ni ingenzi cyane. Ushobora gukoresha uburyo bwo gukonjesha bukoresha umuvuduko mwinshi kugira ngo ukureho neza uduce duto no gusohora ubushyuhe, cyane cyane hamwe na superalloys. Kuri bimwe mu bikoresho bivanze, ushobora guhitamo gukoresha dry machining cyangwa minini quantity lubrication (MQL) kugira ngo wirinde kwangirika kw'ibikoresho. Ingamba zigezweho zo gukoresha ibikoresho, nko gusya trochoidal cyangwa guhindukira, zishobora kurushaho kunoza gukuraho ibikoresho. Izi ngamba zikwirakwiza ubwangirike ku buryo bungana ku nkombe zo guhindukira, zikongera igihe cyo kumara igikoresho no kunoza imiterere yacyo. Ukomeza gukurikirana no guhindura ibi bipimo kugira ngo ugere ku musaruro mwiza kuri buri gikoresho cyihariye.

Porogaramu n'Ubuvumbuzi mu Gutunganya Lathe za CNC

Porogaramu ya CAM igezweho ku bikoresho bishya

Ukeneye porogaramu ya CAM igezweho kugira ngo uhangane n'ingorane z'ibikoresho bishya. Iyi porogaramu irenze porogaramu z'ibanze. Itanga ibintu bigezweho binoza inzira z'ibikoresho mu bijyanye n'ubuhanga buhambaye. Urugero, ishyigikira gukora no kunoza inzira z'imashini na robots zifite imigozi 6. Ibi ni ingenzi mu gutunganya ibikoresho bigezweho. Iyi porogaramu ikoresha ubume nyabwo mu kwigana imikorere no kumenya imiterere y'ibintu. Ibi byemeza ko ari byiza cyane ku miterere igoye. Irinda kandi ibice gukoraho mu gihe cyo kugenda.

Ubushobozi bw'ingenzi bwa porogaramu ya CAM igezweho burimo:

• imashini zikoze mu buryo bwa 5-axis: Ushobora gukora imashini ikora imiterere ya 5-axis hamwe n'iy'imiterere ihoraho. Ibi ni ingenzi ku buryo bugoye bwo hejuru, bukomeye, cyangwa butatu. Iyi porogaramu itanga uburyo bwo kugenzura no guhindukira ibice nka impellers.
• gucukura imigozi itanu: Ushobora gukora imyobo ifite inguni, bigabanya igihe cyo kuyishyiraho kandi bikanoza uburyohe.
• Gusya bimeze nk'imashiniIyi mashini yihariye ikora ku buryo bwo guhindura imiterere y'imashini. Ikoresha inzira zizunguruka zigana ku murongo wa kamera.
• Gusimbuza no kugenzura NC: Ubona igenzura ry’amashusho rifatika no kumenya aho ibintu bihurira. Sisitemu ikora neza amakosa kandi igashyigikira uburyo bwa "full forward kinematics".
• Uburyo bwo Gukoresha Ibikoresho Byoroshye: Porogaramu ikoresha amashusho ishingiye kuri parametric igufasha gusobanura ibikoresho bisanzwe kuva ku buryo bugoye byihariye.
• Ubushobozi bwo gutunganya nyuma y'isuku: Iyi porogaramu itanga isomero rinini ryubatswemo rya postprocessors. Ushobora kandi gukoresha generator kugira ngo uyihindure. Iyi porogaramu ishyigikira porogaramu zitaziguye ku bikorwa bigoye byo gutunganya.

Iyi porogaramu igezweho iguha ubushobozi bwo kugenzura neza uburyo bwo gukora imashini. Itanga umusaruro mwiza nubwo waba ufite ibikoresho bigoye cyane.

Sisitemu zo kugenzura zihindagurika muri CNC Lathes

Sisitemu zo kugenzura zihindagurika ni ingenzi cyane mu gucunga imiterere y’ibikoresho bishya idasobanutse. Izi sisitemu zikoresha uburyo bwo gusubiza hamwe n’ibikoresho kugira ngo zikurikirane ibintu by’ingenzi mu gihe cyo guhindukira. Ushobora gukurikirana umuvuduko w’igikoresho, urugero rw’ihindagurika, n’urusaku mu gihe nyacyo. Hanyuma ishami rishinzwe kugenzura ritunganya aya makuru yakusanyijwe. Rikora impinduka zikenewe ku bipimo byo guhindukira ako kanya. Izi mpinduka ni ingenzi mu gucunga ihindagurika ry’ibikoresho. Binafasha guhangana n’ibidahuye mu miterere y’ibikoresho. Ushobora kunoza ihindagurika ry’ibikoresho no kugera ku kurangiza neza. Mu gukurikirana no guhindura buri gihe, izi sisitemu zongerera igihe cyo kubaho kw’ibikoresho. Ibi zibikora binyuze mu gucunga neza ihindagurika ry’ibikoresho. Zigabanya kandi ihindagurika ry’ihindagurika rishobora kugira ingaruka ku ihindagurika ry’ibikoresho no ku bwiza bw’ibice byabyo. Ubu buryo bwo gukora butuma ibikoresho byawe bikora neza kandi bukamara igihe kirekire.

Igenzura ryimbitse ry’ibikorwa bya CNC Lathe

Sisitemu zo kugenzura zihujwe zitanga ubumenyi bw'ingenzi ku mikorere yawe yo gukora imashini. Zigufasha kubungabunga imiterere myiza no gukumira ibibazo. Kugira ngo umenye neza ibijyanye no gusuzuma amajwi, ushobora gukoresha icyuma gipima imiterere y'amajwi nka Zet 017-U2. Iki gikoresho gisuzuma uburebure bw'imitingito y'amajwi uko igihe kigenda gihita. Gikora nk'igipimo cy'umusaruro w'imikorere. Gusesengura imitingito y'amajwi mu gihe cyo guhindukira bisaba kugabanya imiterere y'amajwi mu byiciro bitandukanye by'amajwi:

• Inshuro nke: 20–300 Hz
• Inshuro iri hagati: 300–1500 Hz
• Ingufu zo hejuru: 1500 Hz no hejuru yayo

Iri sesengura rirambuye rigufasha kubona ibitagenda neza hakiri kare. Hanyuma ushobora gufata ibyemezo bifatika kugira ngo urusheho kunoza imikorere ya CNC lathe. Ibi bishimangira ireme n'imikorere myiza.

Porogaramu zihariye za CNC Lathe ku bikoresho bigoye

Imashini zikora ibikoresho bya CNC Lathe

Ukoresha neza ibikoresho bivanze ukoresheje tekiniki zihariye kuri CNC lathe. Ibi bikoresho, nka polymeri za karuboni zishimangiwe (CFRP), bisaba kubikoresha neza. Akenshi ukoresha umuvuduko mwinshi wa spindle n'umuvuduko muto wo kubigaburira kugira ngo wirinde gucikamo ibice. Ibikoresho bitwikiriwe na diyama ni ingenzi mu guhindura insinga zitera uburyaryate. Ucunga kandi ivumbi n'imyanda ukoresheje uburyo bwiza bwo kuyikuramo. Ibi bituma imashini izunguruka neza kandi ikarinda imashini.

Gutunganya Lathe ya CNC ya Superalloys

Superalloys zitera imbogamizi zikomeye bitewe n'imbaraga zazo nyinshi no kudashyuha. Mu gihe utunganya ibi bikoresho, ukoresha ibikoresho bikomeye byo gucuranga byakozwe muri CBN cyangwa ceramics. Umuvuduko wo gucuranga muke n'umuvuduko wo hejuru w'ibiryo bifasha mu kugabanya imiterere yabyo yo gukomeretsa. Ukoresha kandi icyuma gikonjesha gishyuha cyane kugira ngo ushire ubushyuhe kandi wongere igihe cyo gukoresha ibikoresho. Ubu buryo bukomeza ubuziranenge bw'ibikoresho kandi bugera ku bushobozi bwifuzwa.

Ibisubizo bya CNC Lathe ku byuma bya Ceramic n'ibyuma bikomeye

Gutunganya ibumba n'ibyuma bikomeye bisaba ubuhanga n'ubudahangarwa bukabije. Akenshi ukoresha uburyo bwo gusya cyangwa ibikoresho byihariye bya diyama kuri ibi bikoresho bikomeye cyane. Imashini ya CNC igomba kugira ubudahangarwa budasanzwe kugira ngo wirinde guhindagura bishobora gutera gucika cyangwa kwangirika. Ugenzura imbaraga zo guhinduranya neza kugira ngo ugere ku buso bwiza. Ibi byemeza ko ibice bicika intege.

Ibyiza by'ibisubizo bya CNC Lathe bigezweho

Ubwiza bw'Ibice n'Irangi ry'Ubuso Byiza

Ibisubizo bigezweho bya CNC lathe bitanga ubuziranenge bw'ibice. Ugera ku buziranenge n'ubuziranenge budasanzwe. Ubuhanga buhanitse bw'imashini bugabanya guhindagura mu gihe cyo guhindukira. Ibi bituma ubuso buhora bworoshye. Ibikoresho byihariye n'ingamba zo guhindukira neza birinda inenge z'ibikoresho. Ukora ibice byujuje ibisabwa buri gihe. Ibi bituma ibice bikora neza cyane kugira ngo bikoreshwe mu buryo bw'ingenzi.

Ubuzima bw'ibikoresho burushaho kuba bwiza no kugabanya ikiguzi

Ugira ubuzima bwiza cyane bw'ibikoresho hamweimashini zigezweho za CNCIbikoresho byihariye, bihujwe na sisitemu zo kugenzura zihindagurika, bigabanya kwangirika. Ibipimo byo guhindura ibikoresho neza birinda kwangirika kw'ibikoresho imburagihe. Ibi byongera igihe cyo gukoresha ibikoresho bihenze. Bityo, ugabanya ikiguzi cy'imikorere yawe. Umara kandi igihe gito mu guhindura ibikoresho, bigatuma umusaruro urushaho kuba mwiza.

Kongera ubushobozi bwo gukora neza hakoreshejwe CNC Lathes

Imashini zigezweho za CNC zongerera umusaruro wawe ubushobozi. Inzira zikora zikoresha ikoranabuhanga kandi zigakoresha igihe cyo gukora vuba zihutisha inganda. Sisitemu zo kugenzura zihujwe zigabanya igihe cyo gukora. Zimenya ibibazo mbere yuko biba ibibazo bikomeye. Ukomeza gukora neza kandi ugakurikiza gahunda zisaba umusaruro mwinshi. Ibi bituma umusaruro wiyongera kandi bikagera ku isoko vuba.

Ubushobozi bwo Gutunganya Ibintu Bwinshi

Imashini zigezweho za CNC zagura ubushobozi bwawe bwo gutunganya ibikoresho cyane. Ubu ushobora gukora ibikoresho byinshi bigoye ufite icyizere. Ibi birimo icyuma gikomeye cya karubone, icyuma kidashonga kidashonga, n'icyuma kidashyuha cyane. Utunganya neza ibyuma bitandukanye bidafite feri, aloyide zikomeye za titaniyumu, ndetse na metalloidi. Ubu buryo bworoshye butanga amahirwe mashya yo guteza imbere ibicuruzwa no guhanga udushya.

Usanga imashini zikora ibikoresho bya CNC ari ingenzi mu nganda zigezweho. Zitanga ibisubizo byuzuye mu gutunganya ibikoresho bishya. Uhuza ibikoresho bigezweho, porogaramu z'ubwenge, n'igishushanyo mbonera cy'imashini gikomeye. Ibi bikemura ibibazo bigoye by'ibikoresho. Iri terambere rigufasha kugera ku bwiza bwo hejuru, imikorere myiza, no guhanga udushya mu mikoreshereze y'ibikoresho.

Ibibazo Bikunze Kubazwa

Ni ibihe bikoresho byihariye ukoresha mu bikoresho bigoye?

Ukoresha ibikoresho byakozwe muri Polycrystalline Diamond (PCD) cyangwa Cubic Boron Nitride (CBN). Ibi birwanya kwangirika no gushyuha. Bikomeza kuzenguruka igihe kirekire ku bivanze na superalloys.

Ni gute sisitemu zo kugenzura zihindura uburyo bwo gutunganya imashini za CNC zinoza uburyo zikoresha lathe?

Sisitemu zihindura imiterere y'ibikoresho zigenzura imiterere y'ihindagurika ry'ibikoresho mu gihe nyacyo. Zihita zihindura ibipimo. Ibi binoza ubusakare bw'ibikoresho, bigabanya guhindagura, kandi bigashimangira ko ibice bihorana ubuziranenge.

Ni izihe nyungu nyamukuru z'ibisubizo bya CNC bya none?

Ugera ku ireme ry'ibice, igihe kirekire cyo gukoresha ibikoresho, kandi ukongera ubushobozi bwo gukora. Ibi bisubizo kandi byongera ubushobozi bwawe bwo gutunganya ibikoresho byinshi bigezweho.