Ubwoko bwa Gantry Imashini yo gucukura no gusya

Gukoresha Imashini

BOSM gantry mobile CNC yihuta yo gucukura no gusya imashini zikoreshwa cyane cyane mugucukura neza no gutunganya amasahani manini, flanges power yumuyaga, disiki, ibice byimpeta nibindi bikoresho bifite ubunini muburyo bugaragara. Gucukura mu mwobo no mu mwobo uhumye birashobora kugerwaho kubice bimwe nibikoresho hamwe. Gutunganya ibikoresho byimashini bigenzurwa muburyo bwa digitale, kandi imikorere iroroshye cyane. Irashobora kumenya automatike, yuzuye neza, ubwoko bwinshi nibikorwa byinshi. Kugirango uhuze ibyifuzo byabakoresha batandukanye, isosiyete yakoze ibicuruzwa bitandukanye byarangiye. Usibye imiterere isanzwe, irashobora kandi gushushanywa no gutegurwa ukurikije ibyo abakoresha bakeneye.

Imiterere yimashini

Ibi bikoresho bigizwe ahanini nigitanda gikora, gantry yimukanwa, icyuma cyimuka cyimuka, gusya no gusya umutwe, ibikoresho byo gusiga amavuta hamwe nigikoresho cyo gukingira, ibikoresho bikonjesha bikwirakwiza, sisitemu yo kugenzura ibyuma bya sisitemu, sisitemu yamashanyarazi, nibindi. kuyobora screw couple, igikoresho cyimashini gifite imyanya ihanitse kandi isubiramo neza.

 1)Akazi：

Igitanda nigice kimwe cyo guteramo, cyarangiye nyuma yo kuvura kwa kabiri hamwe no kunyeganyeza gusaza, hamwe nimbaraga zikomeye kandi zihamye kandi nta guhindagurika. Hano hari T-slots hamwe nuburyo bwuzuye bwo kurangiza kumeza yumurimo hejuru yo gufatira ibihangano. Ibitanda byuburiri bifite ibyuma 2 byerekana neza umurongo (4 kumpande zombi zose hamwe), kuburyo icyerekezo kiyobora gishimangirwa, kikaba cyanonosora cyane ubukana bwibikoresho byimashini kandi birwanya ubukana kandi bikomeretsa. Sisitemu yo gutwara ibinyabiziga ikoresha moteri ya AC servo hamwe na ball ball screw. Kuruhande rwuruhande rutuma gantry yimuka muburyo bwa X-axis. Ibishobora guhindurwa bikwirakwizwa hejuru yigitanda, gishobora guhindura byoroshye urwego rwibikorwa byigitanda.

2)Movinggantry ：

Gantry yimukanwa iraterwa kandi igatunganywa nicyuma kijimye (HT250). Babiri 55 # ultra-high baring ubushobozi bwo kuzunguruka umurongo uyobora ibice byombi byashyizwe kuruhande rwimbere rwa gantry. Igice cyumupira wuzuye hamwe na moteri ya servo bituma imbaraga zumutwe zinyerera kugirango zerekeze mu cyerekezo cya Y-axis, kandi umutwe wimbaraga zo gucukura ushyirwa kumurongo wamashanyarazi. Kugenda kwa gantry kugerwaho no kuzunguruka umutobe wumupira wumupira kumupira wumupira utwarwa na moteri ya servo unyuze muburyo bwuzuye.

3)Movingkunyerera ：

Igitereko cyo kunyerera ni icyuma gisobanutse neza. Indogobe yo kunyerera ifite ibyuma bibiri bya ultra-muremure biremereye CNC umurongo wa gari ya moshi, umurongo wa ball ball screw hamwe na kugabanya umubumbe uhanitse cyane uhuza moteri ya servo, kandi ufite na silindiri ya azote, iringaniza uburemere bwa imbaraga zumutwe, gabanya umutwaro wicyuma kiyobora, wongere ubuzima bwicyuma kiyobora, utware imbaraga zo gucukura umutwe kugirango ugendere mu cyerekezo cya Z-axis, kandi umenye umuvuduko wihuse, ukore imbere, wihuta, kandi uhagarike ibikorwa bya umutwe w'imbaraga, hamwe na Chip yikora kumeneka, gukuraho chip, imikorere yo guhagarara.

 4)Umutwe w'ingufu(Spindle)：

Umutwe w'ingufu zo gucukura ufata moteri yabugenewe ya servo spindle, itwarwa no kwinyeganyeza iryinyo ryinyo ryihuta kugirango yongere umuriro kandi itwara umwihariko wabigenewe. Spindle ifata enye zambere ninyuma imirongo ibiri itandatu yu Buyapani ihuza impande zose kugirango igere ku muvuduko udahinduka. Spindle ifite ibikoresho bya pneumatike sisitemu yo guhindura igikoresho kugirango igikoresho gisimburwe byihuse kandi byoroshye, kandi ibiryo bitwarwa na moteri ya servo hamwe numupira wumupira. Ishoka ya X na Y irashobora guhuzwa, ikoresheje igice gifunze loop igenzura, ishobora kumenya umurongo n'umuzingi wa interpolation. Impera ya spindle ni umwobo wa BT50, ufite ibikoresho bya Rotofors yo mu Butaliyani byihuta cyane, bishobora gutunganywa n’ikigo cyihuta U-gucukura.

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4.2 Igikoresho cyimashini gishobora gukoreshwa nintoki za elegitoroniki; kugirango ubike umwanya kandi utezimbere umusaruro mugihe cyo gutunganya, nyuma yo gucukura umwobo wa mbere kugirango ushireho ibiryo, gucukura ibyobo bisigaye byubwoko bumwe birashobora kugera kuntambwe yihuse → imbere yakazi → byihuse Byihuse bigomba kandi kugira imirimo nka chip yikora kumena, gukuramo chip, no guhagarara.

4.3 Impfizi y'intama ifite sisitemu ya azote yuzuye yo kugabanya umutwaro wa Z-axis no kongera ubuzima bwa serivisi ya Z-axis.

4.4 Moteri Z-axis servo ifata moteri ya feri itazimya amashanyarazi, izajya ifata feri mugihe amashanyarazi yaciwe giturumbuka kugirango yirinde impanuka zatewe no kugwa kumasanduku ya spindle.

4.5 Umutwe

4.5.1. Agasanduku nyamukuru ka shitingi ifata imirongo ine iremereye-umurongo uyobora, hamwe no gukomera kwinshi, guhagarara neza, hamwe no guhagarara neza.

4.5.2. Z-axis itwara-moteri ya servo ihujwe neza nu mupira wumupira unyuze hamwe, kandi imipira yumupira itwara umutwe kugirango uzamuke umanuke hejuru yigitereko kugirango umenye ibiryo bya Z-axis. Moteri Z-axis ifite imikorere ya feri yikora. Mugihe habaye kunanirwa kwamashanyarazi, uruziga rwa moteri rufashwe cyane kugirango birinde kuzunguruka.

4.5.3. Itsinda rya spindle ryemera Tayiwani Jianchun yihuta cyane yimbere yimbere yimbere, ifite ibisobanuro bihanitse kandi bikora neza. Uruziga nyamukuru rufata icyuma nisoko yikinyugunyugu hejuru yigitereko kinini hamwe nimbaraga zinguvu zikora kumisumari yikururwa ryibikoresho binyuze mubice bine bya broach, kandi igikoresho kirekuye gikoresha uburyo bwa pneumatike.

5)Igikoresho cyo gusiga cyikora nigikoresho cyo gukingira ：

Hano hari chip convoyeur yikora kumpande zombi zakazi hamwe na filteri kumpera. Chip convoyeur yikora ni ubwoko bwurunigi. Uruhande rumwe rufite pompe ikonjesha, kandi isohoka ihujwe na sisitemu yo hagati yo kuyungurura amazi hamwe na hose. , Imashini ikonjesha muri chip convoyeur, pompe ya chip convoyeur itwara pompe ikonjesha muri sisitemu yo hagati yo kuyungurura, hanyuma pompe ikonjesha umuvuduko ukabije ikazunguruka ikonjesha ikonjesha. Ifite kandi ibikoresho byo gutwara chip trolley, byoroshye cyane gutwara chip. Ibi bikoresho bifite ibikoresho byo gukonjesha imbere no hanze. Iyo gucukura byihuse gukoreshwa, gukonjesha imbere kwigikoresho, no gukonjesha hanze gukoreshwa mugusya.

5.1. Sisitemu yo gusohora amazi yo hagati:

Iki gikoresho cyimashini gifite sisitemu yo hagati yo kuyungurura amazi, ishobora gushungura neza umwanda muri coolant. Sisitemu yo gutera amazi imbere irashobora kubuza ibyuma kwizirika kubikoresho mugihe cyo gutunganya, kugabanya kwambara, kongera ubuzima bwibikoresho, no kunoza ubuso bwibikorwa. Igikoresho cyibikoresho byumuvuduko mwinshi wamazi arashobora kurinda neza hejuru yumurimo wakazi, kurinda umuvuduko wihuta wihuta, kurinda umwanda guhagarika uruziga, no kuzamura ireme ryakazi muri rusange, no kunoza imikorere.

6)Umurongo ugaragara:

Clamp igizwe numubiri nyamukuru wa clamp, actuator, nibindi. Binyuze mu ihame ryo kwagura imbaraga za wedge, zitanga imbaraga zikomeye zo gukomera; ifite gantry ihamye, ihagaze neza, anti-vibration na Imikorere yo kunoza ubukana.

Ifite ibintu bikurikira:

Umutekano kandi wizewe, imbaraga zikomeye zo gufatana, gufatira umurongo XY utagendagenda mugihe cyo gucukura no gutunganya.

Imbaraga zikomeye cyane zifata byongera ubukana bwibiryo bya axial kandi birinda guhagarika umutima biterwa no kunyeganyega.

Igisubizo cyihuse, gufungura no gufunga igihe cyo gusubiza ni amasegonda 0.06 gusa, arashobora kurinda igikoresho cyimashini no kongera ubuzima bwa screw.

Kuramba, nikel isize hejuru, imikorere myiza yo kurwanya ingese.

Igishushanyo gishya kugirango wirinde ingaruka zikomeye mugihe gikabije.

7)Umwanya hamwe no gufatira kumurimo wakazi

Kugirango uhuze uruziga rwa flange, rushobora gushyirwaho uko bishakiye ku isahani yo gushyigikirwa hamwe na T-slots, kandi umwanya wo hagati ugapimwa nu mpande zashakishijwe zashyizwe mu mwobo wa spindle ku ngingo iyo ari yo yose (diameter y'imbere cyangwa diameter yo hanze) ku kazi. . Nyuma yibyo, ihita ibonwa numubare wo kugenzura gahunda yo kubara, nukuri kandi byihuse. Gufatisha igicapo cyakazi byashyizwe hamwe na clamp igizwe nisahani ikanda, inkoni ya ejector, inkoni ya karuvati hamwe nigitambaro cyo kuryamaho, byoroshye gukoresha.

8)Igikoresho cyo gusiga amavuta

Iki gikoresho cyimashini gifite ibikoresho byumwimerere bya Tayiwani byumuvuduko wigice cyigikoresho cyogusiga amavuta, gishobora guhita gisiga amavuta yimikorere itandukanye nka gari ya moshi ziyobora, imiyoboro iyobora, ibisakuzo, nibindi, bitarangiye, kandi bigatanga ubuzima bwumurimo wigikoresho cyimashini. Imiyoboro iyobora kumpande zombi yigitanda cyimashini ifite ibyuma birinda ibyuma bitagira umwanda, kandi impande zombi zumutwe wa gantry zigenda zifite ibikoresho byo gukingira byoroshye. Abashinzwe kumena amazi bashizwemo hafi yakazi, kandi umurongo wamazi urinzwe numurongo wo gukurura plastike. Igikoresho cyoroshye kibonerana cya PVC gishyizwe hafi ya spindle.

9)Umugenzuzi wuzuye wa CNC:

9.1. Hamwe nimikorere ya chip yameneka, chip yamena igihe hamwe na chip yameneka irashobora gushirwa kumurongo wimashini.

9.2. Hamwe nimikorere yo guterura ibikoresho, kuzamura ibikoresho birashobora gushirwa kumurongo wimashini. Iyo gucukura kugeza kuri ubu burebure, biti ya drill irazamurwa vuba hejuru yakazi, hanyuma ikogosha, hanyuma byihuse imbere yubutaka hanyuma igahita ihinduka ibiryo byakazi.

9.3. Igikorwa gikomatanyirijwe hamwe kugenzura agasanduku hamwe nintoki zifata sisitemu yo kugenzura imibare, kandi ifite USB interineti hamwe na LCD y'amazi ya kirisiti yerekana. Kugirango byorohereze porogaramu, kubika, kwerekana no gutumanaho, interineti ikora ifite imikorere nkibiganiro byabantu-imashini, indishyi zamakosa, hamwe no gutabaza byikora.

9.4. Ibikoresho bifite imikorere yo kureba no kongera kugenzura aho umwobo mbere yo gutunganya, byoroshye gukora.

10)Kubona neza ：

Ibikoresho bifite ibyuma bifata amashanyarazi, bishobora kubona umwanya wakazi byoroshye kandi byihuse.

1) Shyira impande zishakisha muri spindle chuck yigikoresho cyimashini, hanyuma uzenguruke buhoro buhoro kugirango ukosore intumbero yacyo.

) Muri iki gihe, umuzenguruko urashobora kwimurwa imbere no gusubira inyuma inshuro nyinshi kugirango ubone ahantu heza aho inkombe yumupira wicyuma usanga ikora kumurimo. .

3) Andika indangagaciro za X na Y zerekanwa na sisitemu ya CNC muri iki gihe, hanyuma wuzuze mudasobwa.

4) Shakisha ingingo nyinshi zo gutahura murubu buryo

11)Igikoresho cyo kwambara

Igikoresho cyo gutabaza cyerekana cyane cyane moteri ya spindle. Iyo ikigezweho kirenze agaciro kateganijwe, igikoresho gihita gicira urubanza ko igikoresho cyashaje, kandi spindle izahita ikuramo igikoresho muri iki gihe, kandi porogaramu yikora izarangira. Ibutsa umukoresha ko igikoresho cyashaje.

12)Impuruza yo hasi y'amazi

1) Iyo gukonjesha muyungurura biri kurwego rwo hagati, sisitemu ihita ihuza moteri kugirango itangire, hamwe na coolant muri chip convoyeur ihita itemba muyungurura. Iyo igeze murwego rwo hejuru, moteri ihita ihagarika akazi.

2) Iyo gukonjesha muyungurura biri kurwego rwo hasi, sisitemu izahita itera urwego igipimo cyo gutabaza, spindle izahita ikuramo igikoresho, hanyuma imashini ihagarike gukora.

13) Imikorere yo kwibuka yibikoresho

Bitewe no guhagarika ibikorwa byatewe no kunanirwa gutunguranye, iyi mikorere irashobora kwihuta kandi byoroshye kubona umwanya wumwobo wanyuma wacukuwe mbere yo kunanirwa kwamashanyarazi. Abakoresha barashobora kwihuta mukindi ntambwe, kubika igihe cyo gushakisha.

Igenzura rya lazeri eshatu:

Buri mashini ya Bosman ihindurwamo laser interferometero ya societe yo mubwongereza RENISHAW, ikanagenzura neza kandi ikishyura neza ikosa ryikibuga, gusubira inyuma, guhuza neza, gusubiramo neza neza, nibindi, kugirango hamenyekane neza, guhagarara neza no gutunganya neza imashini . Kugenzura imipira Buri mashini ikoresha umupira wamaguru wa societe ya RENISHAW yo mubwongereza kugirango uhindure neza uruziga nyarwo hamwe na geometrike. Muri icyo gihe, hakozwe igeragezwa ryo guca uruziga kugira ngo imashini ya 3D ikoreshwe neza kandi izenguruke.

Imiterere ya platifomu, gufatira kumurimo, ibisabwa byikuramo byikora

1. Ihuriro nyamukuru (1 pcs): T-agace kafashe igice cyakazi. Byombi hejuru yimpera yo hejuru hamwe nubuso bwuruhande rwibanze rushobora gukoreshwa nko gutunganya imyanya igaragara.

2. Ikibanza cyo kurohama (1 pcs): (uruhande rufite ibikoresho bifasha imashini ikenera imashini, kandi hejuru ifite ibikoresho byuzuye byo gukingira, byashizweho kandi bishyirwaho nugurisha), amabwiriza yingenzi yibikorwa byo gushyira hamwe no gutunganya amabwiriza:

Gutunganya igifuniko cya Valve: guhagarara kumwanya wo hasi (hasi yingoboka yo hepfo hamwe nakazi kangana nubunini butandukanye), icyapa cyo hejuru cyo hejuru gikosorwa mukanda cyangwa ugurisha agashushanya ibikoresho byikora hejuru.

Gutunganya umubiri wa Valve: guhagarara kumwanya wo hasi (hasi yimfashanyo yo hepfo hamwe nakazi kerekana ubunini butandukanye), imikono yimpande yinkingi ifasha ya platifomu yo hepfo hamwe ninkoni ya L-ibikoresho bya ejector inkoni irakanda kandi ikosorwa cyangwa ugurisha agashiraho hejuru yikora igikoresho.