Ikigo cy'imashini cya V5-1000A gifite amashami 5

V5-1000A ikigo cy'imashini gifite umurongo wa 5 Ishusho y'umwihariko

Intangiriro:

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Ibisobanuro birambuye ku gicuruzwa

Ikigo cy'imashini zigororotse gifite umurongo wa gatanu

Ikigo cy’imashini cya V5-1000A gifite umurongo wa gatanu gikoresha imiterere ihamye y’agace k’imashini gafunganye kandi gifite umugozi usanzwe w’amashanyarazi, umugozi wa CNC uyobora ibyuma bibiri hamwe n’umuyoboro w’ibikoresho bya servo. Gishobora gukora imashini yihuta cyane, ikora neza kandi neza ku bice bigoye. Gikoreshwa cyane mu gukora imodoka nshya zikoresha ingufu, indege zikoresha umuyaga, impellers za turbine, imashini zikoresha umuyaga n’ibindi bicuruzwa.

1. Imiterere rusange y'imashini

Ikigo cy’imashini cya V5-1000A gifite umurongo wa gatanu gifata imiterere ihamye y’agace k’imbere, inkingi ishyirwa ku rufatiro, igiti kigenda uburebure ku nkingi (icyerekezo cya Y), icyuma gitereka kigenda ku ruhande rw’umuraba (icyerekezo cya X), naho umutwe ugenda uhagaze ku gice gitereka (icyerekezo cya Z). Intebe y’akazi ifata imiterere y’icyitegererezo cyihariye, kandi ibimenyetso bitandukanye by’imikorere byageze ku rwego mpuzamahanga rw’iterambere.

2. Uburyo bwo kugaburira
Imirongo ya X, Y, Z ifite ubushobozi bwo gukomera cyane, umurongo ngenderwaho w’imizingo ugororotse cyane hamwe n’imipira ifite ubushobozi bwo hejuru, ifite imbaraga nke kandi idahindagurika, ubushobozi bwo kumva neza, ihindagurika ryoroheje ku muvuduko wo hejuru, nta gucikagurika ku muvuduko wo hasi, uburyo bwo gushyiramo neza, hamwe n’imikorere myiza ya servo drive.
Moteri za servo za X, Y, Z zihujwe n'ibice by'umupira bifite ubuziranenge bwo hejuru binyuze mu bigabanya ubuziranenge, bifite uburyo bworoshye bwo kugaburira, aho bishyirwa neza kandi bifite ubuziranenge bwo kohereza ubutumwa.
Moteri ya servo ya Z-axis ifite imikorere ya feri. Mu gihe umuriro wabuze, ishobora gufata feri mu buryo bwikora kugira ngo ifate umugozi wa moteri neza ku buryo idashobora kuzenguruka, ibyo bikaba bigira uruhare mu kurinda umutekano.
3. Imashini ikoresha amashanyarazi
Iyi spindle ikoresha moteri ikoresha spindle ya BT50 yikoreye ubwayo (spindle ya HSKA100 ni ngombwa kuyikoresha), kandi impera yayo ifite agakoresho ko gushyushya kugira ngo ikonjeshe igikoresho. Ifite ibyiza byo kwihuta cyane, gukora neza cyane, gukora neza cyane, nibindi, kandi ishobora kugenzura umuvuduko nta ntambwe, ikaba yubatswemo porogaramu yo gukodesha neza cyane, ishobora guhagarara neza no gukora cyane.

4. Imeza yo kuzunguruka
Imashini yo gukurura amazi yakozwe ubwayo ifite uburyo bwo gukonjesha amazi bungana na dual-axis direct-drive cradle turntable, kandi ikonjeshwa n'icyuma gikonjesha amazi ku bushyuhe busanzwe. Ifite ibyiza byo gukomera cyane, gukora neza cyane, no gusubiza neza cyane. Imashini ikoresha imiyoboro ya T-slots ya 5-18mm radial, kandi umutwaro wemewe ni 2000kg (ikwirakwizwa ku buryo bungana).

5. Ikinyamakuru cy'ibikoresho
Ikinyamakuru cy’ibikoresho gikoresha ikinyamakuru cy’ibikoresho bya servo cya BT50, gishobora kwakira ibikoresho 30.

6. Sisitemu yo gutanga ibitekerezo ku buryo bufunze neza
Imirongo ya X, Y, Z ifite umurongo wa HEIDENHAIN LC195S ifite umurongo wa grating w’agaciro kadasanzwe; Ameza azunguruka ya A na C afite imirongo ya HEIDENHAIN RCN2310 ifite HEIDENHAIN RCN2310 ifite agaciro kadasanzwe kugira ngo ibone igisubizo cyuzuye cy’imirongo 5 ifunguye, igenzura ko imashini ifite ubwiza bwo hejuru n’ubuziranenge bwo hejuru.

7. Sisitemu yo gukonjesha n'iy'umwuka
Ifite pompe nini ikoresha amazi n'ikigega cy'amazi kugira ngo itange ubukonje buhagije ku bikoresho n'ibikoresho byo gukoreraho. Igice cy'inyuma cy'umutwe gifite imiyoboro yo gukonjesha, ishobora kugenzurwa na M code cyangwa panelo yo kugenzura.
Ifite icyuma gikonjesha amazi gikonjesha ubushyuhe buhoraho, kugira ngo imashini ikoresha amashanyarazi n'icyuma gikoresha amashanyarazi gikore neza kandi gikore neza igihe kirekire.
Sisitemu y'umwuka ikoresha ibice by'umwuka mu kuyungurura, kandi ikora imirimo yo gusukura no gupfuka umwobo w'umugozi, kurinda agapfundikizo k'umwuka k'icyuma gipfuka, no gupfuka no gusukura agace gapfuka.
8. Sisitemu yo gusiga amavuta ikoreshwa mu buryo buhuriweho
Agace k'uruziga rw'umuyoboro w'inyuma n'igice cy'umuyoboro w'inyuma byose bisizwe amavuta make, kandi amavuta atangwa buri gihe kandi mu buryo bw'umubare kugira ngo harebwe neza kandi bihamye uruziga rw'umuyoboro w'inyuma n'umurongo w'inyuma.
9. Sisitemu yo gusiga amavuta na gaze
Iyi spindle y'amashanyarazi ifite igikoresho cyo gusiga amavuta na gaze cyatumijwe mu mahanga, gishobora gusiga amavuta neza no gukonjesha spindle. Iyi sensor ishobora gutanga uburyo bwo gusiga amavuta budasanzwe, bushobora gutuma spindle ikora neza ku muvuduko mwinshi igihe kirekire.
10. Sisitemu yo gupima imikorere
Iyi mashini ifite probe ya radiyo ya Renishaw RMP60, ikoreshwa hamwe na RMI receiver, frequency y'imikorere ni 2400 MHz kugeza 2483.5 MHz, ubushobozi bwo gupima mu buryo bumwe ni munsi cyangwa bungana na 1um (umuvuduko wo gupima wa 480mm/min, hakoreshejwe stylus ya 50mm), kandi ubushyuhe bukoreshwa ni 5°C kugeza 55°C.

11. Uburyo bwo gupima ibikoresho
Iyi mashini ifite Renishaw NC4 laser tool setter, ubushobozi bwo gupima ni ±0.1um, kandi ubushyuhe bwo gukora ni 5°C kugeza 50°C.

12. Imikorere yo gupima neza imiterere y'umurongo mushya (five-axis)
Iyi mashini ifite Renishaw's AxiSet Check-Up Rotary Axis Line Checker kit, ihujwe na sisitemu yo gupima imikorere ya RMP60, ituma abakoresha imashini bashobora kugenzura vuba kandi neza imiterere y'imirongo izunguruka no kumenya ibibazo biterwa n'impinduka z'ubushyuhe n'ubushuhe, impanuka cyangwa kwangirika kw'imashini, ishobora guhindura vuba no kubona igenzura ry'imikorere, ibipimo no gukurikirana uburyo imashini zigoye zihinduka uko igihe kigenda.

13. kurinda imashini

Iyi mashini ifata igipfundikizo cyuzuye gikingira gihuye n’amabwiriza y’umutekano kugira ngo hirindwe konfeteri n’udupira bimeneka, bikore neza kandi bigire isura nziza. Icyerekezo cya X cy’iyi mashini gifite igipfundikizo cy’uburinzi gifite icyuma gikingira, gishobora kurinda neza uruziga rw’ubuyobozi n’urushundura rw’umupira.

14. imiterere y'imikorere y'imashini

(1) Ingufu zitangwa: 380V±10% 50HZ±1HZ umuyoboro w'amashanyarazi usimburana mu byiciro bitatu

(2) Ubushyuhe bw'ikirere: 5℃ -40℃

(3) Ubushyuhe bwiza: 20℃±2℃

(4) Ubushuhe: 20-75%

(5) Umuvuduko w'umwuka uturuka ku kirere: 6±1 bar

(6) Isoko y'umwuka: 500 L/iminota

15. Imikorere ya sisitemu ya CNC

Imiterere ya sisitemu ya Siemens 840Dsl.730 CNC

Ikintu	Izina	Ibitekerezo
Imikorere ya sisitemu	Igipimo cy'umuvuduko muto cyane	Umurongo w'umurongo 0.001 mm, umurongo uzenguruka 0.001°
	Igipimo cy'ibiryo ku munota/impinduramatwara
	Gutanga ibiryo no kugenda vuba
	Igabanuka ry'umuvuduko w'ibicuruzwa 0～120%
	Umuvuduko ntarengwa w'uruziga
	Gukata umuvuduko uhoraho w'uruziga
	Gukurikirana urusinga
	Impinduka ku mpande zombi 50～120%
	Icyerekezo cy'umuvuduko w'uruziga
	IFORAME	Kumenya guhindura sisitemu hamwe no gutunganya bevel
	Guhindura sisitemu yo gupima mu buryo butaziguye/butaziguye
	Igikorwa cyo kureba imbere cyangwa igikorwa cyo kureba imbere
	Kwishyura ikosa ryo gupima screw ya lead
	Indishyi ku makosa ya sisitemu yo gupima
	Indishyi y'amakosa ya Quadrant
	Indishyi z'ingorabahizi
	Gucunga ibikoresho
Imiterere y'ibikoresho	Umubare w'imirongo yo kugenzura	X, Y, Z, A, C imirasire itanu y'amahuriro n'umurongo umwe w'ingenzi
	Kugenzura icyarimwe umubare w'imirongo	Ihuza rya X, Y, Z, A, C rifite umurongo wa gatanu
	izina ry'umurongo	X, Y, Z, A, C, SP
	umugenzuzi	Ecran ya LCD y'amabara ya santimetero 15, inyandiko y'igaragaza mu Gishinwa/Icyongereza
	Akanama k'imikorere	OP015 ifite imikorere yuzuye ya CNC keyboard
	itumanaho hagati y'abantu n'imashini	Imiterere isanzwe ya TCU
	Igice cyo kugenzura imashini	SINUMERIK MCP 483C PN control panel, imfunguzo 50 za mechanical zifite LED, hamwe na PROFINET, imbuga ya Industrial Ethernet
	Ishami rikoresha intoki
	Interineti isanzwe ya clavier
	Interuro ya Ethernet	Ihujwe kuri NCU (imikorere y'itumanaho ry'amahuriro afunguye)
	Umuyoboro wa USB	USB 3 x 0.5 A yashyizwe kuri TCU
	Porogaramu ya PLC	PLC317-3PN/DP
Imikorere yo guhinduranya	Guhagarika gutanga amafunguro
	gukata indodo
	Gukata icyarimwe
	Interuro y'umurongo ifite umurongo itatu
	Ihuza ry'uruziga ry'ibice bibiri ridafite aho rihuriye
	Interuro ya Helical
	Gukanda / Gukanda bikomeye
porogaramu	Kuzunguruka/guterana cyane
	umwanditsi w'inyongera ya porogaramu	Huza ibipimo bya DIN66025, hamwe n'imikorere yo ku rwego rwo hejuru mu ndimi
	Porogaramu yuzuye cyangwa yihuta
	Ihinduka ry'umukoresha, rishobora guhindurwa
	Gahunda zihinduka n'amashami
	porogaramu ya macro
	Guhuza ubuhinduzi n'izunguruka rya sisitemu
	Porogaramu n'imikorere icyarimwe
	Amabwiriza ya gahunda yo gusubira aho umuntu aherereye
	Porogaramu yo gushushanya imiyoboro ya contour na porogaramu yo gushushanya imiyoboro ya cabine
	Gushushanya no gupima
	guhitamo indege
	Sisitemu yo guhuza imikorere
	Gucukura no gusya mu macupa
	Kugabanya ntarengwa
	hagarika gushakisha
	Gushakisha nimero za porogaramu
	Guhindura inyuma
	kurinda gahunda
	Hitamo porogaramu ukurikije ububiko
	Imikorere y'imibare na trigonometiri
	Kugereranya no gukora ibintu mu buryo bwumvikana
	Porogaramu yo gukora imashini ifite umurongo wa gatanu	Guhindura imiyoboro itanu; uburyo bwo kwishyura ibikoresho bifite imiyoboro itanu; akazi ko kuzenguruka ikigo cy'ibikoresho (RTCP)
Igikorwa cyo kurinda umutekano	Imbibi z'ubuso bw'imashini zishobora gutegurwa
	Imikorere y'igerageza rya porogaramu
	guhagarara byihutirwa
	Gukurikirana imipaka ya porogaramu
	Gukurikirana imiyoboro y'amazi
	Gusuzuma imiterere y'aho ibintu bihurira
	Gukurikirana ibintu mu buryo butajegajega
	Gukurikirana aho ibintu biherereye
	kugenzura umuvuduko
	Ibibujijwe mu gace gakorerwamo ibikorwa
	umupaka w'imbaraga
	Imikorere y'umutekano Gupima isaha, gushyuha cyane, bateri, voltage, ububiko, swichi zigabanya umupaka, kugenzura umufana
Uburyo bwo gukora	IKORA IKORA
	Guhindura JOG (n'intoki)
	Imikorere y'urukingo rw'amaboko
	Kwinjiza amakuru ya MDA n'intoki
	Gusuzuma NC na PLC hakoreshejwe ecran, ecran saver
imikorere n'iyerekanwa	Igaragaza ry'imikorere yo kwisuzuma	Harimo uburyo bwa REF, uburyo bwo kongera (x1, x10, x100)
	Icyerekanwa cy'aho kiri ubu
	Ishusho yerekana
	kwerekana porogaramu
	kwerekana amakosa ya porogaramu
	Igaragaza ry'ikosa mu mikorere
	Icyerekezo nyacyo cyo gukata umuvuduko
	Icyerekanwa cy'ibikubiyemo by'Igishinwa n'Icyongereza
	Igaragaza amakuru y'induru
	Amaseti menshi y'amabwiriza ya M-code
	Shyigikira kohereza amakuru ya bisi ya PROFINET
itumanaho ry'amakuru	Umuyoboro wa USB	Amakuru ya NC, amakuru ya PLC na porogaramu bishyirwa kuri disiki ya U kugira ngo bikoreshwe mu gutanga amakuru yinjiye n'ayasohoka.
itumanaho ry'amakuru	Kohereza amakuru ya Ethernet	Binyuze kuri interineti ya Ethernet

Igipimo cy'ingenzi

Ikintu				Ibisobanuro	Ishami
intebe y'akazi	Ingano y'ameza yo gukoreramo			φ1000×800	mm
	umutwaro ntarengwa wemewe			2000	kg
	Ingano y'umwanya wa T			5×18	个 × mm
gutunganya urwego	Umurongo wa X			1150	mm
	Umurongo wa Y			1300	mm
	Umurongo wa Z			900	mm
	Umurongo wa A			-150～+130	°
	Umurongo wa C			360	°
	Intera iri hagati y'inyuma y'umugozi n'ameza yo gukoreraho		Umubare munini	1080	mm
			Iminota	180	mm
Ipine	Umwobo w'agace k'inyuma			BT50
	Umuvuduko upimwe			1500	r/umunota
	umuvuduko ntarengwa			10000
	Torque y'umusaruro S1/S6			191/236	Nm
	Ingufu za moteri y'uruziga S1/S6			30/37	kW
Umuyoboro	genda vuba		Umurongo wa X	25	m/umunota
			Umurongo wa Y	25
			Umurongo wa Z	25
	Umuvuduko ntarengwa wo kuzunguruka		Umurongo wa A	15	rpm
			Umurongo wa C	30	rpm
	Ingufu za moteri y'umurongo wa X/Y/Z			3.1/4.4/2	kW
	Ingufu za moteri zikoreshwa mu gufunga (A/C axis)			6.3 *2/ 9.4	kW
	Umurongo wa A		Torque ifite amanota	4000×2	Nm
	Umurongo wa C		Torque ifite amanota	3000	Nm
	igipimo ntarengwa cyo kugaburira		X/Y/Z	25	m/umunota
			Ibikoresho byo mu kirere	15/30	rpm
Ikinyamakuru cy'ibikoresho	Ifishi y'ikinyamakuru cy'ibikoresho			itambitse
	uburyo bwo guhitamo ibikoresho			Guhitamo ibikoresho byegereye inzira ebyiri
	Ubushobozi bwo gukoresha ikinyamakuru			30	T
	Uburebure ntarengwa bw'igikoresho			400	mm
	Uburemere ntarengwa bw'ibikoresho			20	kg
	Umurambararo ntarengwa w'umutwe w'icyuma	yuzuye ibyuma		φ125	mm
		Igikoresho kiri hafi aho kirimo ubusa		φ180	mm
umwanya ubuziranenge	Ibipimo ngenderwaho by'ubuyobozi			GB/T20957.4 (ISO10791-4)
	Umurongo wa X/Umurongo wa Y/Umurongo wa Z			0.008/0.008/0.008	mm
	Umurongo wa B / Umurongo wa C			8″/8″
subiramo umwanya ubuziranenge	Umurongo wa X/Umurongo wa Y/Umurongo wa Z			0.006/0.006/0.006	mm
	Umurongo wa B / Umurongo wa C			6″/6″
Uburemere bw'imashini				33000	kg
ubushobozi bwose bw'amashanyarazi				80	KVA
Ingano y'igishushanyo mbonera cy'imashini				7420×4770×4800	mm

Urutonde rw'igenamiterere

Igisanzwe

	1. Ibice by'ingenzi (harimo urufatiro, inkingi, igiti, icyuma gitereka, agasanduku k'imashini)
	2. Sisitemu yo gutanga serivisi z'imirongo itatu ya X, Y, Z
	3. Imodoka yo mu bwoko bwa Cradle AC1000
	4. Imashini ikoresha amashanyarazi
	5. Sisitemu yo kugenzura amashanyarazi (harimo akabati k'amashanyarazi, module y'amashanyarazi, module ya servo, PLC, paneli y'imikorere, ecran, icyuma gifatirwa mu ntoki, icyuma gikonjesha mu kabati k'amashanyarazi, nibindi)
	6. Sisitemu y'amazi
	7. Sisitemu y'umwuka
	8. Sisitemu yo gusiga amavuta ikoreshwa mu buryo buhuriweho
	9. Gukonjesha amazi
	10. Kohereza ibyuma bitwara ibyuma, ikigega cy'amazi, n'ibikoresho byo gukusanya ibyuma bitwara ibyuma
	11. Agakoresho ko gushyiramo icyuma gishyushya
	12. Ubwishingizi bw'uburinzi bwa gari ya moshi
	13. igipfukisho cy'uburinzi rusange cy'imashini
	14. Sisitemu yo gupima imikorere
	15. Igikoresho cyo gushyiraho ibikoresho
	16. Imikorere yo gupima neza imiterere y'umurongo mushya (five-axis five-axis)
	1. Icyemezo 1 cyerekana ko bihuye n'amategeko 2. Urutonde rw'ibipakiye kopi 1 3. Itsinda 1 ry'imashini ikoresha intoki (version y'ikoranabuhanga) 4. amakuru yo kubika amakuru mu mashini (U disiki) 1 (disiki ya U) Igitabo cy'amabwiriza yo gusuzuma inzogera ya 5.840D, seti 1 (verisiyo y'ikoranabuhanga) / 828D, kopi 1 (verisiyo y'ikoranabuhanga) Igitabo cy'amabwiriza yo gusya 6.840D kopi 1 (version y'ikoranabuhanga) / igitabo cy'amabwiriza yo gukoresha 828D kopi 1 (version y'ikoranabuhanga) Igitabo cy'amabwiriza ya porogaramu ya 840D igice cya 1 cy'ibanze (verisiyo y'ikoranabuhanga) / Igitabo cy'amabwiriza ya porogaramu ya 828D 1 (verisiyo y'ikoranabuhanga)

Ikintu	Ibirango
Moteri n'imodoka bya X/Y/Z by'umurongo	Siemens, Ubudage
uruhererekane rw'ingufu	igus y'Ubudage
icyuma gifata vis	Ubuyapani NSK/NACHI
Abayobozi b'umurongo	Schneeberg, Ubudage
Ikinyamakuru cy'ibikoresho	Okada
igabanya	STOBER, Ubudage
amavuta yo kwisiga akoreshwa mu buryo bwo hagati	Ubuyapani
Utuzuru tw'umupira	SHUTON, Esipanye
Ibice bigize umwuka	SMC y'Ubuyapani
Icyuma gikonjesha mu kabati gakoresha amashanyarazi	Ubushinwa
icyuma gikonjesha amazi	Ubushinwa
agakoresho ko gusya	HEIDENHAIN, Ubudage
Sisitemu yo gupima imikorere	Renishaw, mu Bwongereza
Sisitemu yo gupima ibikoresho	Renishaw, mu Bwongereza

Abakora ibikoresho hamwe n'imashini	Ibisobanuro	Ingano
Ipasi yo mu matelas ikoreshwa mu mashini		Amaseti 8
Ibikoresho by'inkingi		Amaseti 8
impeta	M30	Ibice 2
impeta	M36	Ibice 2
imisumari		Iseti 1
Urufunguzo rwa Allen	10	1
Urufunguzo rwa Allen	12	1
Urufunguzo rwa Allen	14	1
Urufunguzo rwa Allen	19	1
Igikoresho cyo gushyiramo axis Z		1
Igikoresho cyo gushyiramo X-axis		1
Gutunganya Y-axis		1