Ikigo cy'imashini gihagaze gifite umurongo wa 5-Axis gifite imikorere yo guhindukira

Intangiriro:

Ohereza imeri kuri twe

Ibisobanuro birambuye ku gicuruzwa

Ikigo cy'imashini zigororotse gifite umurongo wa gatanu

Ikigo cy’imashini cya V5-630B gifite umurongo wa gatanu gifata imiterere ihamye isa na C, inkingi irashyirwa ku gitanda, icyuma gitereka kigenda ku ruhande rw’inkingi (icyerekezo cya X), intebe itereka igenda ku ruhande rw’uburebure (icyerekezo cya Y), naho umutwe ugenda uhagaze ku ruhande rw’intebe itereka (icyerekezo cya Z). Imbonerahamwe y’akazi ifata imiterere y’inyuma y’imashini imwe yikorera ubwayo, kandi ibimenyetso bitandukanye by’imikorere byageze ku rwego mpuzamahanga rw’iterambere.

Umugenzuzi wa CNC: Siemens 840D

Imiterere y'imashini:

Sisitemu yo kugaburira

Imirongo ya X, Y, Z ifite ubushobozi bwo gukomera cyane, umurongo ngenderwaho w’imizingo ugororotse cyane hamwe n’imipira ifite ubushobozi bwo hejuru, ifite imbaraga nke kandi idahindagurika, ubushobozi bwo kumva neza, umuvuduko muto, idahindagurika cyane, ubushobozi bwo gushyira ibintu mu mwanya mwiza, hamwe n’imikorere myiza ya servo drive.

Moteri za servo za X, Y, Z zihujwe neza na vis z'umupira zifite ubuhanga bwo hejuru binyuze mu guhuza, kugabanya imikoranire hagati, gutuma transmission itagira icyuho, uburyo bworoshye bwo kuyigaburira, aho ishyirwa neza, no gukoresha neza transmission.

Moteri ya servo ya Z-axis ifite imikorere ya feri. Mu gihe umuriro wabuze, ishobora gufata feri mu buryo bwikora kugira ngo ifate umugozi wa moteri neza ku buryo idashobora kuzenguruka, ibyo bikaba bigira uruhare mu kurinda umutekano.

Imashini ikoresha amashanyarazi

Imashini ikoresha imashini ya HSKT63 yikoreye ubwayo ifite agace k'amenyo k'inyongera, gashobora gukora akazi ko guhindukira no gusya. Impande ifite agace gatera amenyo kugira ngo ikonjeshe igikoresho. Kugenzura umuvuduko utagira intambwe, imashini ikoresha imashini ikora neza cyane, ishobora gutuma ihagarara neza kandi igafata neza.

Imeza yo kuzunguruka

Imashini ikoresha icyuma gikurura amazi yikorera ubwayo ifite uburyo bwo gukonjesha amazi neza cyane, kandi ikonjeshwa n'icyuma gikonjesha amazi ku bushyuhe budahinduka. Ifite ibyiza byo gukomera cyane, gukora neza cyane, no gusubiza neza cyane. Imashini ikoresha uburyo bwo gukora bwa 8-Imirongo ya T ya 14mm radial, umutwaro ntarengwa ni 500kg (itambitse), 300kg (ihagaze), naho umurambararo ntarengwa w'ibikoresho ni￠650.

Ikinyamakuru cy'ibikoresho

Ikinyamakuru cy’ibikoresho cyakoresheje ikinyamakuru cy’ibikoresho byo mu bwoko bwa disiki ya HSKA63, gishobora kwakira abantu 24ibikoresho.

Sisitemu yo gutanga ibitekerezo by'urukiramende rufunze nezam

Imirongo ya X, Y, Z ifite iminzani ya Renishaw ifite ibipimo bya grating by'agaciro ka Renishaw; ameza ya rotary ya B na C ifite imirongo ya HEIDENHAIN RCN2000 series antens ifasha mu gutanga ibitekerezo byuzuye by'imirongo 5 ifunguye,gubuziranenge bwo hejuru kandi bugumana neza cyane.

Sisitemu yo gukonjesha no guhumeka

Ifite pompe nini ikoresha amazi n'ikigega cy'amazi kugira ngo itange ubukonje buhagije ku bikoresho n'ibikoresho byo gukoreraho. Igice cy'inyuma cy'umutwe gifite imiyoboro ikoreshwa mu gukonjesha, igenzurwa na M code cyangwa panelo igenzura.

Ifite icyuma gikonjesha amazi gikonjesha ubushyuhe buhoraho, kugira ngo imashini ikoresha amashanyarazi n'icyuma gikoresha amashanyarazi gikore neza kandi gikore neza igihe kirekire.

Sisitemu y'umwuka ikoresha ibice by'umwuka mu kuyungurura, kandi ikora imirimo yo gusukura no gupfuka umwobo utose w'umugozi, kurinda icyuma gifunga umwuka, gupfuka igikoresho gifata igikoresho, no gupfuka icyuma gikoresha umugozi.

Sisitemu yo gusiga amavuta ikoreshwa mu buryo buhuriweho

Agace k'uruziga rw'umuyoboro w'inyuma n'igice cy'umuyoboro w'inyuma byose bisizwe amavuta make, kandi amavuta atangwa buri gihe kandi mu buryo bw'umubare kugira ngo harebwe neza kandi bihamye neza ko umuyoboro w'inyuma n'umuyoboro w'inyuma bihamye.

Sisitemu yo gusiga amavuta n'umwuka

Iyi spindle y'amashanyarazi ifite igikoresho cyo kwisiga amavuta na gaze cyatumijwe mu mahanga, gishobora gusiga amavuta neza no gukonjesha spindle. Iyi sensor ishobora gutanga uburyo bwo gusiga amavuta budasanzwe, bushobora kwemeza neza ko spindle ishobora gukora neza ku muvuduko mwinshi igihe kirekire.

Sisitemu yo gupima imikorere

Itsindaimashiniifite probe ya Renishaw OMP40 optique, ikoreshwa hamwe na OMI-2 receiver, ifite ubushobozi bwo kurwanya cyane impanuka z'urumuri, gutera ibintu bitari byo no kugongana, kandi ubushobozi bwo gupima mu buryo bumwe ni munsi cyangwa kingana na 1um (umuvuduko wo gupima wa 480mm/min, hakoreshejwe urushinge rwo gupima rwa 50mm), ubushyuhe bukoreshwa ni 5°C kugeza 55°C.

Sisitemu yo gupima ibikoresho

Iyi mashini ifite uburyo bwo gupima ibikoresho bya Renishaw TS27R, butuma ibikoresho bitandukanye bivunika kandi bugapima vuba uburebure n'umurambararo w'ibikoresho.

Imikorere yo gupima neza imiterere y'umurongo mushya (five-axis)

Iyi mashini ifite ibikoresho bya Renishaw's AxiSet Check-Up Rotary Axis Line Checker kit, ihujwe na sisitemu yo gupima ya OMP40, itumaimashiniabakoresha kugira ngo basuzume vuba kandi neza imiterere y'imirongo izunguruka no kumenya ibibazo biterwa n'impinduka mu bushyuhe n'ubushuhe,imashiniibibazo byo kugongana cyangwa gusaza no kwangirika, ishobora guhindura vuba no kubona igenzura ry'imikorere, ibipimo no kugenzura uburyo bigoyeimashiniimpinduka uko igihe kigenda gihita.

Uburinzi bw'imashini

Iyi mashini ikoresha igipfundikizo cy’ingenzi gikingira gihuye n’amahame y’umutekano kugira ngo hirindwe konfeteri n’udupira bitera gucika, bikanatuma ikora neza kandi ikagira isura nziza. Icyerekezo cya X cy’iyi mashini gifite igipfundikizo cy’uburinzi, gishobora kurinda neza uruziga rw’ubuyobozi n’urushundura rw’umupira.

Imiterere y'imikorere y'imashini

(1) Ingufu zitanga: 380V±10% 50HZ±Umuriro usimburana wa 1HZ ufite ibyiciro bitatu

(2) Ubushyuhe bw'ikirere: 5℃-40℃

(3) Ubushyuhe bwiza: 22℃±2℃

(4) Ubushuhe: 20-75%

(5) Umuvuduko w'umwuka uturuka ku kirere: 6±Akabari 1

(6) Isoko y'umwuka: 500 L/iminota

Ibisobanuro by'ingenzi

Ikintu		Ishami	Ibisobanuro
Ameza yo gukoreraho	Wuburebure bw'imbonerahamwe	mm	φ630
	Umutwaro ntarengwa utambitse	kg	500
	Umutwaro ntarengwa uhagaze	kg	300
	T-slot	mm	8X14
Gutunganya uruhererekane	Intera iri hagati y'inyuma y'umugongo n'inyuma y'ameza yo gukoreraho(Umubare munini)	mm	550
	Intera iri hagati y'inyuma y'umugongo n'inyuma y'ameza yo gukoreraho(Iminota)	mm	150
	Umurongo wa X	mm	600
	Umurongo wa Y	mm	450
	Umurongo wa Z	mm	400
	Umurongo wa B	°	-35°~+110°
	Umurongo wa C	°	360°
Ipine	Umwobo w'agace k'inyuma	CTB	HSKA63
	Umuvuduko upimwe	rpm	2000
	Umuvuduko ntarengwa	Nm	12000
	Torque y'umusaruro S1/S6	Nm	72/88
	Ingufu za moteri y'uruziga S1/S6	kW	15/18.5
Umuyoboro	Umuvuduko wo kunyura mu murongo wa X (axis)	m/umunota	36
	Umuvuduko wihuse wo kunyura mu murongo wa Y	m/umunota	36
	Axi ZsUmuvuduko wihuse wo kunyuramo	m/umunota	36
	Umurongo wa B wo hejuru.umuvuduko	rpm	80
	C axisUmubare munini.umuvuduko	rpm	800
	Ingufu za moteri y'umurongo wa X/Y/Z	KW	2.2
	Ingufu za moteri (B/C axis)	KW	13.3/30
	Torque ifite urwego rwa B	Nm	2540
	CTorque ifite urwego rw'umurongo	Nm	400
Ikinyamakuru cy'ibikoresho	Ubwoko		Ubwoko bwa disiki
	Uburyo bwo guhitamo ibikoresho		Guhitamo ibikoresho byegereye impande ebyiri
	Ubushobozi	T	24
	Umubare munini.uburebure bw'igikoresho	mm	300
	Umubare munini.uburemere bw'igikoresho	kg	8
	Umubare munini.umurambararo wa disiki yo gukata(Byuzuye Igikoresho)	mm	φ80
	Umurambararo ntarengwa wa disiki yo gukata (Igikoresho kiri hafi aho kirimo ubusa)	mm	φ150
Uburinganire	Ibipimo ngenderwaho byo gushyira mu bikorwa		GB/T20957.4 (ISO10791-4)
	Uburyo bwo gushyiramo amakuru neza (X/Y/Z)	mm	0.008
	uburyo bwo gushyiramo amakuru neza (B/C)		6"/6"
	Uburyo bwo gushyiramo amakuru mu buryo busubiwemo (X/Y/Z)	mm	0.006
	Uburyo bwo gushyiramo amakuru mu buryo busubiwemo (B/C)		4"/4"
Uburemere		kg	6500
Ubushobozi		KVA	45
Ingano y'imashini		mm	4350×4000×3000

Imiterere isanzwe

1. Ibice by'ingenzi (harimo igitanda, inkingi, isahani inyerera, intebe inyerera, agasanduku k'imashini)

2. Sisitemu yo gutanga amakuru ifite umurongo wa X, Y, Z

3. Imeza yo kuzunguruka ifite ukuboko kumwe BC630-4400T-42540T-800/800-50/80-RCNS

4. Imashini ikoresha amashanyarazi HSKT63

5. Sisitemu yo kugenzura amashanyarazi (harimo akabati k'amashanyarazi, module y'amashanyarazi, module ya servo, PLC, paneli y'imikorere, ecran, icyuma gifatirwa mu ntoki, icyuma gikonjesha mu kabati k'amashanyarazi, nibindi)

6. Sisitemu y'amazi

7. Sisitemu y'umwuka

8. Sisitemu yo gusiga amavuta ikoreshwa mu buryo buhuriweho

9. Sisitemu yo gusiga amavuta n'umwuka

10. Gukonjesha amazi

11. Kohereza ibyuma bitwara ibyuma, ikigega cy'amazi, n'ibikoresho byo gukusanya ibyuma bitwara ibyuma

12. Agakoresho ko gushyiramo icyuma gishyushya

13. Umurinzi wa gari ya moshi

14. igipfukisho cy'uburinzi rusange cy'imashini

15. Sisitemu yo gupima imikorere

16. Igikoresho cyo gushyiraho ibikoresho

17. Imikorere yo gupima neza imiterere y'umurongo mushya (five-axis five-axis)

Dosiye z'imashini

icyemezo

Urutonde rw'ibipaki

Itsinda 1 ry'imashini ikoresha intoki (version y'ikoranabuhanga)

amakuru yo kubika amakuru mu mashini 1 (disiki ya U)

Igitabo cy'amabwiriza yo gusuzuma inzogera ya 840D gifite seti 1 (verisiyo y'ikoranabuhanga)

Igitabo cy'Ikoreshwa ry'Ubucukuzi bwa 840D 1 (verisiyo y'ikoranabuhanga)

Igitabo cy'ibanze cya porogaramu ya 840D (version y'ikoranabuhanga)

Imiterere y'ingenzi

Izina	Ikirango	Inyandiko
Moteri n'imodoka bya X/Y/Z by'umurongo	Siemens
Uruhererekane rw'ingufu	igus
Uburyo bwo gufata vis	NSK/NACHI
Abayobozi b'umurongo	THK
Ikinyamakuru cy'ibikoresho	Okada
amavuta yo kwisiga akoreshwa mu buryo bwo hagati	ikibaya
Utuzuru tw'umupira	THK
Ibice bigize umwuka	SMC
Icyuma gikonjesha mu kabati gakoresha amashanyarazi	kuguruka hamwe
icyuma gikonjesha amazi	kuguruka hamwe
agakoresho ko gusya	Renishaw
Sisitemu yo gupima imikorere	Renishaw
Sisitemu yo gupima ibikoresho	Renishaw

Ibikoresho Bisanzwe

Izina ry'ibikoresho	Ibisobanuro	Ingano
Ipasi yo mu matelas ikoreshwa mu mashini		Amaseti 4
impeta	M20	Ibice 2
impeta	M30	Ibice 2
imisumari	5T×2.85m	1
imisumari	5T×2.8m	1
imisumari	5T×metero 3.75	1
imisumari	5T×metero 3.8	1
Torx ifite urufunguzo rufunguye	22	1
Urufunguzo rwa Allen	10	1
Urufunguzo rwa Allen	12	1
T-nut	M12	4
Agakoresho ko gufata umugozi		1
Igikoresho cyo gushyiramo X-axis		1
Gutunganya Y-axis		1