Ikiraro gikomeye cya CNC gifite umurongo wa 5-axis GMH-2245-Z

Intangiriro:

Ohereza imeri kuri twe

Ibisobanuro birambuye ku gicuruzwa

Intangiriro y'imashini ifite umurongo 5

Ikigo cy’imashini zikora imigozi itanu gifite amashami akomeye, imiterere rusange ikoresha imiterere y’imashini zikora imigozi miremire, imiterere rusange y’ubushyuhe n’imiterere y’agasanduku k’imashini, ibi bigakemura ikibazo cy’ikigo cy’imashini zikora imigozi itanu gifite amashami menshi cyihuta cyane. Imfizi ikoresha uruhande rumanitse ku rukuta kugira ngo ishushanye imashini. Uburyo bwo gukora hagati bushobora kugabanya ihindagurika ry’ubushyuhe riterwa n’impinduka z’ubushyuhe mu iduka no kunoza uburyo imashini ikora neza; kandi iyi miterere y’imashini ifite amashami menshi ituma idahura n’ibidukikije bikomeye.

Ukoresheje umutwe wo gusya ufite amashami atanu ugezweho, icyuma gikuru gikoresha umutwe wo gusya ufite amashami abiri wihuta cyane, ushobora gukora amashami meza kandi urangiza vuba vuba munsi y’umurongo wa gatanu, kandi ugashobora kugenzura neza imiterere y’imashini, hamwe n’ubushobozi bwo hejuru, ubushishozi, ituze n’ubwirinzi.

Umuvuduko mwinshi w'imashini, ubwiza buhanitse kandi bugumana neza, amavuta akoreshwa mu gusiga, gukonjesha ikirere ku ngufu.

Imirongo y'ingenzi y'ikigo cy'amashanyarazi cy'imirongo itanu cy'ibiraro igabanyijemo imirongo igororotse: X-axis, Y-axis, Z-axis, rotary axis C-axis, A-axis, gutunganya ubucukuzi bwimbitse, aho amazi acukurwa n'aho acukurwa ku buso bugoye, ndetse n'ikibazo cyo gutunganya neza kandi neza ibice bidasanzwe bifite ishusho yihariye.

Imiterere y'ingendo ni yoroheje, igabanya umutwaro w'isurufu y'umupira, igabanya kwangirika kwa skurufu y'umupira n'umurongo uyobora umurongo, kandi mu buryo bunoze uburyo bwo gukora neza;
Imiterere y'umuyoboro w'amazi yongera ubukana bw'igice cy'imashini gitwara imizigo, ibyo bikaba byakwirinda ko habaho gutigita byoroshye iyo umuyoboro ugenda vuba kandi umugozi ugenda ku muvuduko mwinshi;
Iyo ukoresheje umutwe wa AC ufite impande eshanu, moteri ya moteri ifite ingufu za rukuruzi zihoraho ishobora kuzuza ibisabwa cyane mu bijyanye no gukora neza, imbaraga n'uburyo bwo gusubiza ibintu mu buryo buhindagurika, gukuraho ibice by'amashanyarazi, kubungabunga byoroshye, kuboneka cyane, no kuba nta miterere ihari.
Intera yo kuzenguruka ya A-axis ni ± 110°, naho intera yo kuzenguruka ya C-axis ni ± 270°, ibyo bikaba bituma habaho neza ihinduka rihagaze n'iritambitse;
Ubuhanga bwo gutunganya ibicuruzwa bugera kuri 5μ; bushobora gutunganya ibikoresho nka titaniyumu; urwego rwa tekiniki ruri hafi y'urwego mpuzamahanga;
Iyo bihujwe n'icyuma gifunga inguni gifunganye kandi gishobora gusubiramo neza, uburyo bwo gushyiramo neza imigozi ya A na C bushobora kugera kuri ±5 arc sec, kandi uburyo bwo gushyiramo imigozi ya A na C bushobora kugera kuri ±3.5 arc sec, ibyo bigatuma habaho gukora neza cyane, ndetse no kwirinda inguni zikomeye. Gushyiraho ikibazo.

Umutwe ufite imitwe itanu n'amaboko abiri
Ikigo cy’imashini gikoresha imigozi itanu gishobora gushyirwamo imigozi itatu itandukanye ya moteri: hejuru, hagati na hasi. Umuvuduko ntarengwa ushobora kugera kuri 18000rpm, imbaraga za spindle ni 35KW, kandi torque ntarengwa ishobora kugera kuri 118Nm. Igikoresho gifata ni HSK-A63; igikoresho gishyigikiwe n’amazi, kandi sisitemu yo gufata igikoresho ifite imbaraga nyinshi zo gufata; igikoresho kirekire gifite amazi ava hagati ya spindle kugira ngo akonjeshe aho imashini ikorera, ibyo bikaba birushaho kunoza uburyo imashini ikora neza; imbaraga zo gukata ni nini, imikorere yo gukata ni myinshi, igihe cyo gutunganya ni gito, kandi ingufu zikoreshwa ni nziza, ahanini zihagije ku isoko!

Umutwe ufite amashami atanu ufite amaboko abiri uhujwe na moteri ifite amashanyarazi menshi kandi ikora neza;
Ifite uburyo bwo gukosora inguni bugezweho;
N'uburyo bworoshye bwo gufunga ibintu butuma umuntu yumva adakora neza;
Umutwe ufite imirongo itanu ufite imiterere ikomeye kandi ihamye muri rusange, ufite imiterere mito, gukomera neza no koroha cyane;
Ikemura neza ibibazo byinshi byo gukosora no gufunga bikenewe kugira ngo igikoresho gihindurwe mu nguni zikomeye, kandi igabanya ikosa ryo gushyiramo. Ikwiriye ibicuruzwa bifite imiterere y'ibice bigoye kandi bisaba ubushishozi bwinshi. Ishobora kurangiza gutunganya ubuso bugoramye ku nguni zitandukanye mu gufunga rimwe no kunoza umusaruro. Imiterere yihariye, igishushanyo mbonera cy'uburyo bwo hejuru, kugira ngo igere ku mikorere myiza yo kwagura.

Kugira ngo kunoze imikorere y'umutwe wa AC ufite impande eshanu kandi urusheho gukora neza mu buryo bwa siyansi no mu buryo bworoshye, hakoreshwa sisitemu yo gufunga idakoresheje ikoranabuhanga rito, ifite ubushobozi bwo gufunga idakoresheje ikoranabuhanga rihanitse. Ikirango cya qigong gikozwe mu buryo bwa "passive" gifite imbaraga nyinshi zo gukora gifite ubwishingizi bw'umutekano. Iyo umuvuduko w'umwuka ukora utakaye kubera impamvu iyo ari yo yose, kizinjira mu mwanya wo gufunga icyuma, birinda ikibazo cyo kunanirwa kw'imashini no kugongana mu gihe cyo kuyitunganya, kandi gishobora kurinda neza ibikoresho no kwirinda igihombo kidakenewe. , kandi igiciro rusange cya sisitemu kiba gito. Ikirango cya AC gifite ubushobozi bwo guhagarara neza, imbaraga zo gufunga icyuma cya A zishobora kugera kuri 1680Nm, kandi imbaraga zo gufunga icyuma cya C zishobora kugera kuri 2040Nm, bigatuma imashini ikora neza cyane.

Imashini ikomeye yo mu bwoko bwa "bridge" ifite umurongo wa gatanu w’ibiraro igizwe na: intebe yo gukoreraho, inkingi, igiti cyo kuzunguruka, intebe, n'ifarashi ni ibikoresho byo gucukura kugira ngo birusheho gukomera. Kugira ngo hakorwe umuvuduko mwinshi, hakorwe neza, hakorwe neza cyane, hakorwe neza icyuma, hakorwe gake gaterwa no gukata ibikoresho, kandi hakorwe neza ku buso bw'ibikoresho;
Umuvuduko wihuta, igihe gito cyo gufasha gisabwa, gifite umutwe w'amaboko abiri ufite umurongo wa gatanu, gufunga rimwe, gutunganya impande nyinshi, gutunganya ubuso bugororotse, gutunganya neza.
Imashini yose ikikijwe n'uburinzi, imashini ifite ubushobozi bwo gukuraho uduce duto tw'amashanyarazi, kandi ifite ubushobozi bwo gukonjesha amazi. Imashini ifite imiterere myiza, ikora neza kandi ikanabungabungwa.

Umurongo wa X
Ishusho ya rail y'umurongo uyobora X: Inkingi ifite imiyoboro ine y'umurongo iyobora ya mm 55 iremereye. Ishobora guhaza uburemere n'imbaraga by'umugozi wo ku gantry, kandi ishobora no guhaza ibyiza bya tekiniki by'umuvuduko muto wo gukururana, umuvuduko wihuta wo kugenda no kumara igihe kirekire; uburyo bwo gusiga amavuta: amavuta yo kwisiga; ikirango cya rail y'umurongo: Ikirango cy'Abadage INA cyangwa ibindi bisa nabyo;
Gutumanaho X-axis: Nyuma yuko moteri ya servo ya AC igabanyije umuvuduko, ikoresha screw ya 63mm diameter precision ball screw kugira ngo izenguruke kugira ngo igere imbere n'inyuma by'iyi slide; Uburyo bwo gusiga amavuta: amavuta yo kwisiga; Ikirango cya screw: Czech KSK cyangwa ikirango kimwe;
Ifite agakoresho gafata imigozi ibiri gafite ubuziranenge buhanitse; agakoresho gafata imigozi: Esipanye FAGOR cyangwa Ubudage HEIDENHAIN;
Uburinzi bw'inzira y'umuyoboro w'indorerwamo: Uburinzi bw'uruhu bukoreshwa mu kurinda ibintu by'amahanga kwinjira no kwanduza inzira y'umuyoboro w'indorerwamo. Uburinzi bufite isura nziza kandi bufite imiterere ikwiye.

Y-Axis
Ishusho ya gari ya moshi iyobora Y: inkingi ifite imiyoboro ine iyobora umurongo ifite uburemere bwa mm 55. Ishobora guhaza uburemere n'imbaraga by'umugozi wo mu gantry, kandi ishobora no guhaza ibyiza bya tekiniki by'umuvuduko muto wo gukururana, umuvuduko wihuta wo kugenda no kumara igihe kirekire; uburyo bwo gusiga amavuta: amavuta yo kwisiga; ikirango cya gari ya moshi: Ikirango cy'Abadage INA cyangwa ibindi bisa nabyo;
Umuyoboro wa Y-axis: Moteri ya AC servo ikoreshwa mu gutwara rack na pinion nyuma yo kugabanya umuvuduko, kugira ngo ikoreshwe ibumoso n'iburyo bw'intebe; Uburyo bwo gusiga amavuta: Gusiga amavuta; Ikirango cya Rack: German Alpha cyangwa ikirango kimwe;
Ifite ingano yo gukurura yuzuye neza kandi ifunze neza; ikirango cy'ingano yo gukurura: Esipanye FAGOR cyangwa Ubudage HEIDENHAIN;
Uburinzi bw'inzira y'umuyoboro w'indorerwamo: Uburinzi bw'uruhu bukoreshwa mu kurinda ibintu by'amahanga kwinjira no kwanduza inzira y'umuyoboro w'indorerwamo. Uburinzi bufite isura nziza kandi bufite imiterere ikwiye.

Umurongo wa Z
Ishusho ya gari ya moshi iyobora Z-axis: inkingi ifite imiyoboro ine iyobora ya mm 55 iremereye. Ishobora kuzuza ibisabwa ku mbaraga za Z-axis, kandi ishobora kuzuza inyungu za tekiniki zo kuba ifite ubushobozi buke bwo gukururana, umuvuduko wihuta no kumara igihe kirekire; Uburyo bwo gusiga amavuta: amavuta yo kwisiga; Ikirango cya gari ya moshi: Ikirango cy'Abadage INA cyangwa ibindi bisa nabyo;
Gutumanaho kwa Z-axis: Moteri ya AC servo ikoreshwa mu gutwara screw y'umupira ifite umurambararo wa mm 50 kugira ngo izenguruke kugira ngo ram izamuke kandi imanukane; uburyo bwo gusiga amavuta: amavuta; ubwoko bwa screw: Czech KSK cyangwa ibindi bisa, bifite silinda ebyiri za azote, bipima uburemere bw'ibice byimuka;
Ifite ingano yo gukurura yuzuye neza kandi ifunze neza; ikirango cy'ingano yo gukurura: Esipanye FAGOR cyangwa Ubudage HEIDENHAIN;
Uburinzi bw'inzira y'umuyoboro w'indorerwamo: Uburinzi bw'uruhu bukoreshwa mu kurinda ibintu by'amahanga kwinjira no kwanduza inzira y'umuyoboro w'indorerwamo. Uburinzi bufite isura nziza kandi bufite imiterere ikwiye.

Umugenzuzi wa sisitemu ya CNC: Heidenhain TNC640

Sisitemu yo gusiga amavuta n'amazi
Sisitemu yo gusiga amavuta; iyi mashini ikoresha ikoranabuhanga ryigenga ryo gutanga amavuta mu itsinda
(1) Hashyizweho uburyo bwo gutanga amavuta bwigenga no kuyasiga ku buryo bwikora kuri X, Y, Z axis guide rail, screw y'icyuma n'icyuma gifata amavuta. Ingufu zo gusiga amavuta zirimo amavuta. Ikirango: Nanjing Bechier
Sisitemu y'amazi
(1) Iyi mashini ifite sisitemu yigenga ya hydraulic.
(2) Imashini ifite sitasiyo yihariye yo gupompa amazi, kandi sisitemu ya hydraulic ifite ibikoresho byinshi byo kugenzura umutekano nk'intabaza y'igipimo cy'amavuta, intabaza y'ubushyuhe, intabaza y'inyuma y'amazi, n'intabaza y'umuvuduko muto w'akazi kugira ngo imashini ikore mu bihe bitandukanye by'umutekano. , kunoza uburinzi bw'umutekano bw'abayikoresha.
(3) Ikirango cya sitasiyo ya Hydraulic: Dezhiyi Hydraulic

Ikinyamakuru cy'ibikoresho
Ikinyamakuru cy'ibikoresho bigororotse-ibyiciro bibiri imbere n'inyuma nta shingiro-ikirango cy'ikinyamakuru cy'ibikoresho bya 32T: Ikigo cya Desu/Okada giterwa inkunga na Tayiwani cyangwa ibindi bisa nacyo

Kohereza chips
Utwuma two koherezamo utumashini dukoresha plaque y'umunyu dushyirwa ku mpande zombi z'ameza yo gukoreraho, kandi imyobo ishyirwa mu rufatiro, ibyo bikaba bifite ingaruka nziza zo gukumira amazi ava;
Utwuma dutwara utumashini ku mpande zombi z'agace gatunganyirizwamo uduce tw'icyuma dukorwa hifashishijwe uburyo bwo gutunganya vuba tujya mu cyuma gitera utumashini, bigagabanya ubushyuhe n'ihindagurika ry'imashini, kandi bikanatuma imashini ikora neza kandi idatezuka;

Amakuru ya Tekiniki

ICYITONDERWA	GMH-2245-Z
Ingano y'ameza yo gukoreraho (mm)	2200*4000
Urugendo rwa X-axis (mm)	4500
Urugendo rw'umurongo wa Y (mm)	2500
Urugendo rwa Z-axis (mm)	1500
Ubugari bw'ikirenge (mm)	3400
Imbere y'umugozi - Intera y'ameza yo gukoreraho (mm)	150-1150
Umuvuduko w'urushundura (rpm)	18000
Agakoresho ko gufata umugozi	HSK-A63
Intera yo kuzenguruka k'umurongo wa C (°)	± 270°
Intera yo kuzenguruka k'umurongo wa A (°)	± 110°
Umutwaro w'intebe yo gukoreraho (t/m2)	5
ifunguro ry'akazi (m/iminota)	20/20/20
Gutanga ifunguro ryihuse (m/min)	40/40/40
Ingufu (kw)	35 (S1) / 43.8 (S6 40%)
Torque (Nm)	95 (S1)/118 (S6 40%)
Ubuziranenge bwo gushyiramo X/Y/Z (mm)	0.030/0.025/0.025
Uburyo bwo gushyira A/C neza (mm)	± 5
Gusubiramo kwa X/Y/Z (mm)	0.015/0.010/0.010
Gusubiramo kwa A/C (mm)	± 5
Ikinyamakuru cy'ibikoresho	32
Sisitemu ya CNC	HEIDENHAIN TNC640

Imiterere isanzwe

Sisitemu ya CNC ya Siemens 840Dsl	Ubudage
Moteri za servo za X, Y, Z	HEIDENHAIN Ubudage
Umuyoboro wa Servo wa XYZ	HEIDENHAIN Ubudage
Moteri ya Servo Spindle ya AC	HEIDENHAIN Ubudage
Umutwe w'ibice bitanu by'imirongo itanu	Shanghai
Utuzuru tw'umupira	HIWIN cyangwa ikirango kingana nacyo
Ubuyobozi bw'umuzingo w'umurongo	HIWIN cyangwa ikirango kingana nacyo
Buri shusho y'umugozi ifite vis	Ubuyapani NSK cyangwa ikirango kingana nacyo
Guhuza	Tayiwani cyangwa ikirango kingana nayo
Igikato cyo mu bwoko bwa Spiral Cutter	Shanghai
uburinzi bw'inzira ya gari ya moshi iyobora imashini	Shanghai
Pompe y'amavuta n'uburyo bwo gusiga amavuta buri hagati	Protoni cyangwa SKF cyangwa bingana nabyo
Guhindura hafi, relay yo hagati	Omron/Schneider cyangwa ikindi kigereranyo
icyuma gitanga umuvuduko w'intoki	Utanga serivisi yagenwe n'uruganda/cyangwa ikirango kingana na cyo
Ipine	INNA cyangwa bingana nayo
imashini nini yo gucukura	Shanghai
uburinzi bw'inyuma bw'icyuma cy'imashini	Shanghai
imigozi y'icyuma gifunga, ihoni yuzuye	Shanghai
Sisitemu y'amazi	icyamamare mu Bushinwa
Amatara yo ku kazi n'amatara yo kuburira	icyamamare mu Bushinwa
Uburyo bwo kuringaniza impumuro y'umugongo	icyamamare mu Bushinwa
Sisitemu yo gukonjesha n'iy'amazi	icyamamare mu Bushinwa
Ibikoresho bisanzwe byo kubungabunga	icyamamare mu Bushinwa

Igitabo cy'amabwiriza agenga ikoranabuhanga
Igitabo cy'amabwiriza agenga amashanyarazi
Icyemezo
Urutonde rw'ibipaki
Igishushanyo mbonera cy'amashanyarazi
Igitabo cy'Imikorere ya Sisitemu
Igitabo cy'amabwiriza yo kubungabunga sisitemu
Igitabo cy'amabwiriza agenga porogaramu ya sisitemu
Imbonerahamwe y'ibipimo by'uruganda rwa sisitemu
Igishushanyo mbonera cy'ifatizo	Biteganyijwe nyuma y'uko amasezerano atangiye gukurikizwa
Igitabo cy'amabwiriza agenga ubushyuhe mu gasanduku k'igenzura