Ikigo cy'imashini za CNC gifite umurongo utambitse wa 5-Axis TKG1600

Intangiriro:

TKG1600 yagenewe gutunganya neza ibice bya chassis by'imodoka, ifite umuvuduko mwinshi, imikorere myiza, kandi ikora ku buryo bworoshye.


Ibisobanuro birambuye ku gicuruzwa

Ibiranga Ibicuruzwa

Ibisobanuro by'ibicuruzwa

Urugero rwo Gutunganya

Ibiranga

I. Imiterere ikomeye cyane

Iyi mashini ikoresha imbaraga nkeya, imiterere y’umubiri wayo, ishyigikira ko imiterere yayo ihamye. Iyo ihujwe n’amabwiriza manini y’umurongo n’inkunga nyinshi, irushaho kunoza cyane uburyo bwo gukata no kudahinduka.

Imitambiko ya X/Y/Z ikoresha vis z'umupira zifite uburebure buhanitse, bigatuma ishyirwa mu mwanya wayo ryihuta kandi ikagira ubuziranenge burambye.

 

II. Imikorere y'Ingendo Yihuta cyane kandi Ikora neza

Umuvuduko wo kunyura mu buryo bwihuse wa XYZ ugera kuri 60 m/min, aho guhindura ibikoresho bifata amasegonda 5 gusa.

Sisitemu y'ibicuruzwa ikoresha servo ishobora guhitamo mbere y'igihe igikoresho gikurikira mu gihe cyo gukora, bigatuma habaho imikoranire itaziguye nta gutegereza kandi ikagabanya igihe cyo kudafata umwanya.

Mu gihe cyo guhindura igikoresho cyo kuzunguruka, imigozi ya kane n'iya gatanu bishyirwa mu mwanya wabyo, bigatuma imashini ikomeza gukora ako kanya nyuma yo guhindura igikoresho, bigatuma ishyirwa mu mwanya wacyo ryihuta kandi rigatuma imikorere yacyo iba migufi.

Uburyo bwo kohereza amakuru bwihuta cyane n'uburyo bwo guhindura ibikoresho by'ubwenge bikora hamwe kugira ngo birusheho kunoza imikorere y'imashini muri rusange.

Ikinyamakuru cy'Ibikoresho

III. Sisitemu y'ubudodo bw'impande ebyiri

Igikoresho cy'imashini gifite imiterere ya HSK-A100 ifite umuvuduko ntarengwa wa rpm 10.000 n'umuvuduko ntarengwa wa 320 N·m.

Imiterere y’imashini ihuza impande zombi igabanya ubushyuhe n’ihindagurika ry’ingufu, bigatuma ubuso buhora neza kandi bugasozwa neza ku muvuduko wo hejuru.

Igishushanyo mbonera cy’uburyo bwo gukorana bubiri gitanga uburinzi bwiza mu gihe cyo gukata cyane, bigabanya igihe cyo gukora no kongera igihe cyo gukora imashini n’ibikoresho.

Sisitemu yo kugenzura thermostat izenguruka ku mpande y'inyuma y'umugozi ihora ikuraho ubushyuhe, ikabuza ubushyuhe gutembera no kugumana ubuziranenge bwo hejuru.

Ipine

IV. Sisitemu yo gukonjesha y'ubwenge

Igikoresho gikonjesha gifite umuvuduko mwinshi giterwa neza kuva mu mwobo wo hagati w’icyuma kizunguruka kugeza ku nkombe y’igikoresho, bigatuma gikonjesha neza kandi kigakurwaho vuba.

Sisitemu ifite uburyo bwo guhindura umuvuduko, igahindura umuvuduko mu buryo bwikora (urugero rushobora gushyirwa kuri porogaramu ruri hagati ya 30–70 kg/cm²) hashingiwe ku mpinduka z'ibikoresho n'inzira, igakomeza umuvuduko uhoraho w'aho gukata.

Iyo ikoresheje sisitemu yo kuzenguruka kw'imashini, imashini yose igumana ubuhanga kandi ihamye nubwo ikoreshwa vuba cyane, ibyo bikaba byakongera igihe kirekire cyo kubaho kw'ibikoresho byombi ndetse n'imashini yo kuzenguruka.

 

V. Umurongo munini w'umurongo wa gatanuGuhurira icyarimweImiterere

Ikoresha igishushanyo mbonera cy’ameza magufi, gifite imitwe ibiri izunguruka, itanga umwanya uhagije wo gukora: umurambararo ntarengwa wo kuzunguruka kw’ibikoresho ni 1600 mm, uburebure bw’ibikoresho ni 550 mm, intera iri hagati ya -140° na +20°, n’ubushobozi ntarengwa bwo gutwara ameza ni 1000 kg.

Umugozi wa A ukoresha moteri ebyiri, sisitemu ya feri ebyiri, itanga imbaraga zo guhagarara neza, aho ihagaze neza, kandi ikarwanya neza imbaraga zo guhagarara bitewe no gukata cyane.

Umuyoboro wa C-axis ufite imiterere yo gutwara imizigo yo mu bwoko bwa roller worm, nta gukurura inyuma no gutwara imizigo myinshi, bityo bigatuma habaho uburyo bwo gukora imashini ihuza impande eshanu.

Ameza yo gukoreraho

VI. Kwikora no Kwizerwa

Iyi mbonerahamwe ihuza umurongo uzunguruka w’imiyoboro 12 hamwe n’imiyoboro ya pneumatic-hydraulic, bigatuma habaho imikorere yikora nko gufunga byikora, kugenzura inzugi byikora, kumenya aho ibikoresho byamenetse, gukonjesha spray byikora, no gukuraho chips.

Iyi spindle ifite sisitemu yo gusimburana ya 8/12-channel kugira ngo ihamye ko ingufu za hydraulic zihoraho mu gikoresho mu gihe cyo gukora.

Igikoresho cy'imashini gifite kandi uburyo bwo gupima no guhindura imiterere y'ibikoresho bikoresha ikoranabuhanga, bityo bikaba byorohereza mu gihe kizaza gukora ibikoresho by'ubwenge no kuvugurura ibikoresho bidafite abapilote.

Uru ruhererekane rw'imashini zikora mu buryo bwikora rutuma igikoresho cyayo gikora amasaha 24/7, bigatuma ikora neza kandi mu buryo buhamye.

Servo Arm

VII. Sisitemu yo kohereza ubutumwa yihuta cyane

Umurongo wose ukoresha uruvange rw'ibice by'umupira binini n'amabwiriza y'imigozi, bigatuma bigenda neza kandi bikagira ubukana buhebuje.

Imiterere ya moteri ya servo ikuraho ingaruka zo gukwirakwiza umuriro, bigatuma habaho igisubizo cyihuse no gushyiraho neza.

Umusaruro mwiza wo kwihutisha no kugabanya umuvuduko ugabanya cyane igihe cyo kudafata igihe kinini, bigatuma umusaruro wihuta kandi ugatunganywa neza.

Ibisobanuro bya tekiniki

Ibipimo bya Linear Axis

1

Intera yo guhagarara ya X/Y/Z-axis (mm)

1600/1100/850

Ibipimo bya Axis yo Kuzenguruka

1

Urugendo rw'umurongo wa A

-140°~+20°

2

Urugendo rw'umurongo wa C

360°

Ifunguro

1

Inzira yihuse: m/iminota

60

2

Igipimo cyo Gukata Ibiryo: m/iminota

20

3

Kwihutisha Inzira y'Umuhanda: g

1G

Ibipimo by'imashini

1

Uburebure bwose (mm)

4560

2

Ikimenyetso cy'ikirenge (mm)

3,757×3,371

3

Uburemere bw'imashini: t

22

Ibipimo by'imbonerahamwe y'akazi

1

AkaziIngano ishoboka: mm

φ800

2

Ingano y'uburebure bw'ibikoresho: mm

550

3

Umwanya wa Maxi. Swing Diameter: mm

1600

4

Ubushobozi bwo gutwara ibiro ku meza: kg

1000

Ibipimo by'Ikinyamakuru cy'Ibikoresho

1

Ubushobozi bw'Ikinyamakuru cy'Ibikoresho:ibikoresho

60

2

Igihe cyo Guhindura Igikoresho cya TT:s

5

3

Uburebure bw'Igikoresho: mm

550

4

Uburemere bw'Igikoresho: kg

25

Igenamiterere ry'ibanze

1

5-Axis, 4-Guhuza Ibikoresho mu buryo bumwe · Kugenzura Aho Ibikoresho Biherereye

2

Igikoresho gikonjesha gikoresheje umugozi

(50kg/cm)

3

Feri ya Hydrauic ya A/C-Axis

4

Ipine

10.000 rpm, HSK-A100 Taper

5

Sisitemu yo gutwara A/C-Axis

Imodoka yo gutwara inzoka ikora neza

6

Sisitemu yo gufunga feri ya A/C-Axis

Sisitemu ya feri ya Hydraulic

7

Sisitemu yo gukonjesha ya Spindle

8

Sisitemu yo kohereza chips

9

Imashini y'amashanyarazi ya Hydraulic

10

Imikorere yo gucunga ibikoresho

11

Jenereta ya Pulse ikoresheje intoki

Sisitemu

1

SINUMERIK 828D

Urugero rwo Gutunganya

shasi y'imodoka

  • Ibanjirije iyi:
  • Ibikurikira:

  •  

    I. Imiterere ikomeye cyane

    Iyi mashini ikoresha imbaraga nkeya, imiterere y’umubiri wayo, ishyigikira ko imiterere yayo ihamye. Iyo ihujwe n’amabwiriza manini y’umurongo n’inkunga nyinshi, irushaho kunoza cyane uburyo bwo gukata no kudahinduka.

    Imitambiko ya X/Y/Z ikoresha vis z'umupira zifite uburebure buhanitse, bigatuma ishyirwa mu mwanya wayo ryihuta kandi ikagira ubuziranenge burambye.

     

    II. Imikorere y'Ingendo Yihuta cyane kandi Ikora neza

    Umuvuduko wo kunyura mu buryo bwihuse wa XYZ ugera kuri 60 m/min, aho guhindura ibikoresho bifata amasegonda 5 gusa.

    Sisitemu y'ibicuruzwa ikoresha servo ishobora guhitamo mbere y'igihe igikoresho gikurikira mu gihe cyo gukora, bigatuma habaho imikoranire itaziguye nta gutegereza kandi ikagabanya igihe cyo kudafata umwanya.

    Mu gihe cyo guhindura igikoresho cyo kuzunguruka, imigozi ya kane n'iya gatanu bishyirwa mu mwanya wabyo, bigatuma imashini ikomeza gukora ako kanya nyuma yo guhindura igikoresho, bigatuma ishyirwa mu mwanya wacyo ryihuta kandi rigatuma imikorere yacyo iba migufi.

    Uburyo bwo kohereza amakuru bwihuta cyane n'uburyo bwo guhindura ibikoresho by'ubwenge bikora hamwe kugira ngo birusheho kunoza imikorere y'imashini muri rusange.

    Ikinyamakuru cy'Ibikoresho

    III. Sisitemu y'ubudodo bw'impande ebyiri

    Igikoresho cy'imashini gifite imiterere ya HSK-A100 ifite umuvuduko ntarengwa wa rpm 10.000 n'umuvuduko ntarengwa wa 320 N·m.

    Imiterere y’imashini ihuza impande zombi igabanya ubushyuhe n’ihindagurika ry’ingufu, bigatuma ubuso buhora neza kandi bugasozwa neza ku muvuduko wo hejuru.

    Igishushanyo mbonera cy’uburyo bwo gukorana bubiri gitanga uburinzi bwiza mu gihe cyo gukata cyane, bigabanya igihe cyo gukora no kongera igihe cyo gukora imashini n’ibikoresho.

    Sisitemu yo kugenzura thermostat izenguruka ku mpande y'inyuma y'umugozi ihora ikuraho ubushyuhe, ikabuza ubushyuhe gutembera no kugumana ubuziranenge bwo hejuru.

    Ipine

     

    IV. Sisitemu yo gukonjesha y'ubwenge

    Igikoresho gikonjesha gifite umuvuduko mwinshi giterwa neza kuva mu mwobo wo hagati w’icyuma kizunguruka kugeza ku nkombe y’igikoresho, bigatuma gikonjesha neza kandi kigakurwaho vuba.

    Sisitemu ifite uburyo bwo guhindura umuvuduko, igahindura umuvuduko mu buryo bwikora (urugero rushobora gushyirwa kuri porogaramu ruri hagati ya 30–70 kg/cm²) hashingiwe ku mpinduka z'ibikoresho n'inzira, igakomeza umuvuduko uhoraho w'aho gukata.

    Iyo ikoresheje sisitemu yo kuzenguruka kw'imashini, imashini yose igumana ubuhanga kandi ihamye nubwo ikoreshwa vuba cyane, ibyo bikaba byakongera igihe kirekire cyo kubaho kw'ibikoresho byombi ndetse n'imashini yo kuzenguruka.

     

    V. Umurongo munini w'umurongo wa gatanuGuhurira icyarimweImiterere

    Ikoresha igishushanyo mbonera cy’ameza magufi, gifite imitwe ibiri izunguruka, itanga umwanya uhagije wo gukora: umurambararo ntarengwa wo kuzunguruka kw’ibikoresho ni 1600 mm, uburebure bw’ibikoresho ni 550 mm, intera iri hagati ya -140° na +20°, n’ubushobozi ntarengwa bwo gutwara ameza ni 1000 kg.

    Umugozi wa A ukoresha moteri ebyiri, sisitemu ya feri ebyiri, itanga imbaraga zo guhagarara neza, aho ihagaze neza, kandi ikarwanya neza imbaraga zo guhagarara bitewe no gukata cyane.

    Umuyoboro wa C-axis ufite imiterere yo gutwara imizigo yo mu bwoko bwa roller worm, nta gukurura inyuma no gutwara imizigo myinshi, bityo bigatuma habaho uburyo bwo gukora imashini ihuza impande eshanu.

    Ameza yo gukoreraho

     

    VI. Kwikora no Kwizerwa

    Iyi mbonerahamwe ihuza umurongo uzunguruka w’imiyoboro 12 hamwe n’imiyoboro ya pneumatic-hydraulic, bigatuma habaho imikorere yikora nko gufunga byikora, kugenzura inzugi byikora, kumenya aho ibikoresho byamenetse, gukonjesha spray byikora, no gukuraho chips.

    Iyi spindle ifite sisitemu yo gusimburana ya 8/12-channel kugira ngo ihamye ko ingufu za hydraulic zihoraho mu gikoresho mu gihe cyo gukora.

    Igikoresho cy'imashini gifite kandi uburyo bwo gupima no guhindura imiterere y'ibikoresho bikoresha ikoranabuhanga, bityo bikaba byorohereza mu gihe kizaza gukora ibikoresho by'ubwenge no kuvugurura ibikoresho bidafite abapilote.

    Uru ruhererekane rw'imashini zikora mu buryo bwikora rutuma igikoresho cyayo gikora amasaha 24/7, bigatuma ikora neza kandi mu buryo buhamye.

    Servo Arm

     

    VII. Sisitemu yo kohereza ubutumwa yihuta cyane

    Umurongo wose ukoresha uruvange rw'ibice by'umupira binini n'amabwiriza y'imigozi, bigatuma bigenda neza kandi bikagira ubukana buhebuje.

    Imiterere ya moteri ya servo ikuraho ingaruka zo gukwirakwiza umuriro, bigatuma habaho igisubizo cyihuse no gushyiraho neza.

    Umusaruro mwiza wo kwihutisha no kugabanya umuvuduko ugabanya cyane igihe cyo kudafata igihe kinini, bigatuma umusaruro wihuta kandi ugatunganywa neza.

     

    Ibipimo bya Linear Axis

    1

    Intera yo guhagarara ya X/Y/Z-axis (mm)

    1600/1100/850

    Ibipimo bya Axis yo Kuzenguruka

    1

    Urugendo rw'umurongo wa A

    -140°~+20°

    2

    Urugendo rw'umurongo wa C

    360°

    Ifunguro

    1

    Inzira yihuse: m/iminota

    60

    2

    Igipimo cyo Gukata Ibiryo: m/iminota

    20

    3

    Kwihutisha Inzira y'Umuhanda: g

    1G

    Ibipimo by'imashini

    1

    Uburebure bwose (mm)

    4560

    2

    Ikimenyetso cy'ikirenge (mm)

    3,757×3,371

    3

    Uburemere bw'imashini: t

    22

    Ibipimo by'imbonerahamwe y'akazi

    1

    Ingano y'ameza yo gukoreraho: mm

    φ800

    2

    Ingano y'uburebure bw'ibikoresho: mm

    550

    3

    Umwanya wa Maxi. Swing Diameter: mm

    1600

    4

    Ubushobozi bwo gutwara ibiro ku meza: kg

    1000

    Ibipimo by'Ikinyamakuru cy'Ibikoresho

    1

    Ubushobozi bw'Ikinyamakuru cy'Ibikoresho:ibikoresho

    60

    2

    Igihe cyo Guhindura Igikoresho cya TT:s

    5

    3

    Uburebure bw'Igikoresho: mm

    550

    4

    Uburemere bw'Igikoresho: kg

    25

    Igenamiterere ry'ibanze

    1

    5-Axis, 4-Guhuza Ibikoresho mu buryo bumwe · Kugenzura Aho Ibikoresho Biherereye

    2

    Igikoresho gikonjesha gikoresheje umugozi

    (50kg/cm)

    3

    Feri ya Hydrauic ya A/C-Axis

    4

    Ipine

    10.000 rpm, HSK-A100 Taper

    5

    Sisitemu yo gutwara A/C-Axis

    Imodoka yo gutwara inzoka ikora neza

    6

    Sisitemu yo gufunga feri ya A/C-Axis

    Sisitemu ya feri ya Hydraulic

    7

    Sisitemu yo gukonjesha ya Spindle

    8

    Sisitemu yo kohereza chips

    9

    Imashini y'amashanyarazi ya Hydraulic

    10

    Imikorere yo gucunga ibikoresho

    11

    Jenereta ya Pulse ikoresheje intoki

    Sisitemu

    1

    SINUMERIK 828D

     

     

     

     

    shasi y'imodoka

    Ohereza ubutumwa bwawe kuri twe:

    Andika ubutumwa bwawe hano hanyuma ubwoherereze