Ikigo cy'imashini gihagaze gifite umurongo wa 5-Axis V5-320B
1. Imiterere rusange y'igikoresho cy'imashini
Ikigo cy’imashini cya V5-320B gifite umurongo wa gatanu gifata imiterere ihamye isa na C, inkingi irashyirwa ku gitanda, icyuma gitembera kigenda kitambitse ku nkingi (icyerekezo cya X), intebe itembera igenda ndende ku nkingi (icyerekezo cya Y), naho umutwe ugenda uhagaze ku ntebe itembera (icyerekezo cya Z). Ameza akora akoresha imiterere y’icyuma gitembera ku buryo butaziguye, kandi ibimenyetso byayo bitandukanye by’imikorere byageze ku rwego mpuzamahanga rw’iterambere.
2. Sisitemu yo kugaburira
Imiyoboro y'amashanyarazi ya X, Y, Z-axis linear guide na vis, friction ntoya kandi idahindagurika, ubwiyongere bw'ubushobozi bwo gukora, vibration ntoya yihuta, nta kwihuta cyane ku muvuduko muto, positioning ihamye, hamwe n'imikorere myiza ya servo drive.
Moteri za servo za X, Y, Z-axis zihujwe neza na vis z'umupira zifite ubuhanga bwo hejuru binyuze mu guhuza, kugabanya imikoranire hagati, gutuma transmission itagira icyuho, uburyo bworoshye bwo kuyigaburira, aho ishyirwa neza, no gukoresha neza transmission.
Moteri ya servo ya Z-axis ifite imikorere ya feri. Mu gihe umuriro ubuze, feri ishobora gufata umugozi wa moteri neza ku buryo idashobora kuzenguruka, ibyo bikaba bigira uruhare mu kurinda umutekano.
3. Imashini ikoresha amashanyarazi
Iyi spindle y'amashanyarazi ikoresha spindle y'amashanyarazi yikoreye ubwayo (ipatenti y'ubuvumbuzi: 202010130049.4), kandi impera yayo ifite imiyoboro ikonjesha kugira ngo ikonjeshe igikoresho. Ifite ibyiza byo kwihuta cyane, gukora neza cyane, no gukora neza cyane, kandi ishobora kugenzura umuvuduko nta ntambwe. Ifite icyuma gikonjesha neza cyane gishobora gukora neza mu cyerekezo gihagaze neza kandi gikonje neza.
4. Ikinyamakuru cy'ibikoresho
Ikinyamakuru cy'ibikoresho byo mu bwoko bwa disiki ya BT40, imyanya 24 y'ibikoresho, guhindura ibikoresho byikora hakoreshejwe manipulator ya ATC.
Reba hepfo:
5. Imeza yo kuzunguruka
Ikoresha imiterere y’icyuma gikoresha ukuboko kumwe cyikorera, gifite ibyiza byo gukomera cyane, gukora neza cyane no gukora neza cyane.
| Umuyoboro | Ifite amanota ya Torque Nm | Umuvuduko wagenwe ku gipimo cya rpm | Umuvuduko ntarengwa wa rpm | Ifite amanota A | Ingufu zemewe kW |
| B | 656 | 80 | 100 | 18 | 5.5 |
| C | 172 | 100 | 130 | 6.1 | 1.8 |
6. Sisitemu yo gutanga ibitekerezo ku buryo bufunze neza
Imirongo ya X, Y, na Z ifite iminzani ya HEIDENHAIN LC4 series avril grating scale; ameza ya B na C avrilée afite imirongo ya HEIDENHAIN RCN2000 series avril value encoders kugira ngo ikoreshwe neza mu mirongo itanu ifunguye, igenzura ko igikoresho cy'imashini gifite ubwiza bwo hejuru n'ubuziranenge bwo hejuru.
7. Sisitemu yo gukonjesha n'iy'umwuka
Ifite icyuma gikonjesha amazi gikonjesha ubushyuhe buhoraho kugira ngo imashini ikoresha amashanyarazi n'icyuma gikoresha amashanyarazi gikore neza kandi gikore neza igihe kirekire.
Sisitemu y'umwuka iyungururwa n'ibice by'umwuka kugira ngo ikore imirimo yo gusukura no gupfuka umwobo muto w'umuyoboro mukuru, kurinda umwuka ufunga icyuma gifata umuyoboro mukuru, no guhindukiza ikinyamakuru n'icyuma gifata ibikoresho.
8. Sisitemu yo gusiga amavuta ikoreshwa mu buryo buhuriweho
Agace k'uruziga rw'umuyoboro w'inyuma n'igice cy'umuyoboro w'inyuma bikoresha igikoresho cyo gusiga kirimo amavuta make, gitanga amavuta asanzwe kandi menshi kugira ngo harebwe neza kandi hahamye uruziga rw'umuyoboro n'umurongo w'inyuma.
9. Sisitemu yo gupima imikorere
Igikoresho cy'imashini gifite HEIDENHAIN TS460 touch probe na wireless signal receiver, bishobora gushyirwa kuri spindle binyuze muri sisitemu yo guhindura ibikoresho ikoresheje intoki cyangwa ikoresha ikoranabuhanga kugira ngo harebwe imikorere yo guhuza imikorere, gupima imikorere no gushyiraho ingingo zigenwe, kandi ubushobozi bwo gupima ni ≤1um (umuvuduko wo gupima ni 1 m/min), ubushyuhe bwo gukora ni 10°C kugeza 40°C. HEIDENHAIN touch probe iterwa na switch y'urumuri. Imashini ikoresha icyuma gifite amanota atatu kugira ngo imenye neza aho iherereye. Ntiyangirika mu gihe ikoreshwa, ishobora gusubiramo buri gihe kandi ihoraho igihe kirekire.
10. Uburyo bwo gupima ibikoresho
Igikoresho cy'imashini gifite igikoresho cyo gushyiraho igikoresho cya laser cya Renishaw NC4, ubushobozi bwo gupima ni ± 0.1um, kandi ubushyuhe bwo gukora ni 5°C kugeza 50°C.
11. Gupima neza imiterere y'umurongo mushya (five-axis)
Igikoresho cy'imashini gifite udupira two gupima KKH twa HEIDENHAIN, hamwe n'udupira twa TS series, kugira ngo kigere ku gupima neza umurongo ngenderwaho w'imashini, kugabanya amakosa mu gihe cyo kugenda kw'imashini, no kugera ku buhanga bwo hejuru no gusubiramo inshuro nyinshi.
12. Kurinda ibikoresho by'imashini
Igikoresho cy'imashini gifata igipfundikizo cy'ingenzi gikingira gihuye n'amabwiriza y'umutekano kugira ngo hirindwe konfeterisha n'udusimba bicika, bikore neza kandi bigire isura nziza. Icyerekezo cya X cy'igikoresho cy'imashini gifite ingabo, ishobora kurinda neza uruziga rw'inyuma n'urushundura rw'umupira.
13. Imiterere y'imikorere y'ibikoresho by'imashini
(1) Ingufu: 380V±10% 50HZ±1HZ AC y'ibice bitatu
(2) Ubushyuhe bw'ikirere: 5°C-40°C
(3) Ubushyuhe bwiza: 22°C-24°C
(4) Ubushuhe: 20-75%
(5) Umuvuduko w'umwuka uturuka ku kirere: ≥6 bar
(6) Igipimo cy'amazi aturuka ku gaze: 500 L/iminota
14. Imikorere ya sisitemu ya CNC
Sisitemu ya CNC ya HEIDENHAIN TNC640
(1) Umubare w'imihoro: imiyoboro igera kuri 24 yo kugenzura
(2) Verisiyo ya ecran yo gukoraho ifite uburyo bwo gukoraho inshuro nyinshi
(3) Porogaramu yinjiyemo: Porogaramu y'ibiganiro bya Klartext na porogaramu ya G code (ISO)
(4) Porogaramu ya FK y'igenamiterere ry'ibishushanyo: koresha ururimi rw'ikiganiro cya Klartext kugira ngo ukore porogaramu ya FK y'igenamiterere ry'ibishushanyo hifashishijwe ikoranabuhanga.
(5) Imikorere myinshi yo gusya no gucukura
(6) Kwishyura ibikoresho: kwishyura uburebure bw'igikoresho n'uburebure bw'igikoresho. Inzira y'isuzuma
(7) Amakuru yo gukata: Kubara umuvuduko w'umugozi, umuvuduko wo gukata, ibyo kurya kuri buri gisasu n'ibyo kurya kuri buri ruziga mu buryo bwikora
(8) Umuvuduko uhoraho wo gutunganya imiterere y'icyuma: ugereranije n'inzira y'aho igikoresho giherereye / ugereranije n'inkombe y'igikoresho
(9) Parallel Run: Porogaramu ifite inkunga y'amashusho mu gihe indi porogaramu irimo gukora
(10) Ibintu bigize imiterere y'aho ibintu biherereye: umurongo ugororotse/ikiraro/inzira y'umurambararo/uruziga rwo hagati/umurongo w'uruziga/uruziga rufatanye n'umurambararo/imfuruka ifite impande
(11) Kwegera no kuva ku miterere: inzira zigororotse cyangwa zigororotse/zinyuze mu nzira z'imirongo
(12) Gusimbuka kwa gahunda: gahunda y'ibanze/gusubiramo gahunda/ porogaramu iyo ari yo yose ishobora kuba gahunda y'ibanze
(13) Inzira yo gucukura mu macupa: gucukura, gukomanga (harimo cyangwa nta rufatiro rwo gukomanga rurerure), umwobo w'urukiramende n'uruhande rw'umurambararo. Gucukura peck, gukomanga, kurambira, kureba ahantu hafite ibara, gucukura ahantu hafite ibara. Gucukura insinga z'imbere n'inyuma. Gucukura ahantu harambuye kandi hahengamye. Gutunganya neza imifuka y'urukiramende n'uruziga, imiyoboro y'urukiramende n'uruziga. Gucukura no kurangiza imiyoboro igororotse n'uruziga. Ingingo z'urukiramende ku ruziga n'imirongo. Ingingo z'urukiramende: Kode ya QR. Umunyururu w'urukiramende, Umufuka w'urukiramende. Umuyoboro w'urukiramende wo gucukura trochoidal. Inzira yo gukomanga: gukomanga inyandiko cyangwa imibare ku murongo ugororotse cyangwa uruhande rw'umurambararo.
(14) Guhinduranya: guhindura, kuzunguruka, gukora indorerwamo, gupima (umurongo wihariye).
(15) Porogaramu ihinduka ya parameter ya Q: imikorere ya mathematike, imikorere y'ubwenge, imikorere y'udukingirizo, agaciro ka burundu, þ idahinduka, guhakana, integer cyangwa decimal, imikorere yo kubara uruziga, imikorere yo gutunganya inyandiko.
(16) Ibikoresho byo gukoresha porogaramu: calculator. Urutonde rw'ubutumwa bwose bw'amakosa buriho. Ubufasha bwo gukoresha imiterere y'amakosa. TNCguide: sisitemu y'ubufasha ihujwe; TNC 640 yerekana amakuru aturutse mu gitabo cy'abakoresha. Inkunga y'amashusho yo gukoresha porogaramu. Ibice by'ibitekerezo n'ibice by'ingenzi muri porogaramu za NC.
(17) Gushaka amakuru: gukoresha neza umwanya nyirizina muri gahunda ya NC.
(18) Ibishushanyo byo kugenzura porogaramu: Ishusho y'ibikorwa byo gukora imashini ishobora gukorwa nubwo indi porogaramu irimo gukora. Ishusho yo hejuru/ishusho y'ibice bitatu/ishusho ya stereo, n'igishushanyo cy'umurongo ugororotse/umurongo wa 3-D. Isesengura ry'aho hantu.
(19) Inkunga y'ibishushanyo bya porogaramu: Nubwo hari indi porogaramu irimo gukora, ibishushanyo (igishushanyo mbonera cya 2-D cy'inyandiko) by'igice cya porogaramu ya NC gishobora kugaragara mu buryo bwo gutunganya porogaramu.
(20) Porogaramu ikoresha amashusho: kwigana amashusho mu gihe nyacyo mu gihe ukoresha porogaramu yo gusya. ishusho yo hejuru/ishusho eshatu/ishusho ya stereo.
(21) Igihe cyo gutunganya: Kubara igihe cyo gutunganya mu buryo bw'imikorere bwa "test run". Igaragaza igihe cyo gutunganya ubu mu buryo bw'imikorere bwa "Program Run".
(22) Garuka ku murongo: garagaza igihe cyo gutunganya kirimo gukoreshwa mu buryo bwa "gukora porogaramu". Guhagarika porogaramu, kuyivamo no kuyisubiramo.
(23) Gucunga ingingo zashyizweho mbere: imbonerahamwe yo kubika ingingo iyo ari yo yose yashyizweho mbere.
(24) Imbonerahamwe y'umwimerere: imbonerahamwe nyinshi z'umwimerere, zikoreshwa mu kubika inkomoko y'igikoresho.
(25) Imashini za 3-D: Kugenzura ingendo za Jerk nziza cyane
(26) Igihe cyo gutunganya bloc: 0.5 ms
(27) Intambwe yo kwinjiza n'iyerekana: 0.1 μm
(28) Inzira yo gupima: gupima imashini. Gusubiza mu buryo bwikora cyangwa mu buryo bwikora ku buryo butajyanye n'imiterere y'ibikoresho. Shyiraho ingingo zashyizweho ku buryo bwikora cyangwa mu buryo bwikora. Igikoresho n'ibikoresho bishobora gupimwa mu buryo bwikora.
(29) Ikosa ryo kwishyura: ikosa ry'umurongo ugororotse n'utari umurongo ugororotse, guhindukira inyuma, inguni ishyushye y'uruziga, ikosa ryo gusubira inyuma, kwaguka k'ubushyuhe. guhindagurika kw'ikosa, guhindagurika kw'ikosa.
(30) Interuro y'amakuru: RS-232-C/V.24, kugeza kuri 115 kbit/s. Interuro y'amakuru yagutse ya protocole ya LSV2, koresha porogaramu ya HEIDENHAIN TNCremo cyangwa TNCremoPlus kugira ngo ukoreshe TNC ukoresheje iyi interface y'amakuru. Interuro 2 za Gigabit Ethernet 1000BASE-T. Interuro 5 za USB (interuro imwe y'imbere ya USB 2.0, ports 4 za USB 3.0).
(31) Gusuzuma: Ibikoresho byo gusuzuma byigenga kugira ngo bikemure ibibazo byihuse kandi byoroshye.
(32) Umusomyi wa CAD: garagaza dosiye zisanzwe za CAD.
Igipimo cy'ingenzi
| Ikintu | Ishami | Igipimo | |
| Ameza yo gukoreraho | uburebure bw'ameza yo gukoreraho | mm | 320 |
| Umutwaro ntarengwa utambitse | kg | 150 | |
| Umutwaro ntarengwa uhagaze | kg | 100 | |
| T-slot | mm | 8X10H8 | |
| Uruhererekane rw'ibicuruzwa | Intera iri hagati y'inyuma y'umugozi n'inyuma y'ameza yo gukoreraho (Max) | mm | 430 |
| Intera iri hagati y'inyuma y'umugozi n'inyuma y'ameza yo gukoreraho (Iminota) | mm | 100 | |
| Umurongo wa X | mm | 450 | |
| Umurongo wa Y | mm | 320 | |
| Umurongo wa Z | mm | 330 | |
| Umurongo wa B | ° | -35°~+ 110° | |
| Umurongo wa C | ° | 360° | |
| Ipine | Taper (7 ∶ 24) |
| BT40 |
| Umuvuduko upimwe | rpm | 3000 | |
| Umuvuduko ntarengwa | rpm | 15000 | |
| Torque ifite amanota S1 | Nm | 23.8 | |
| Ingufu zifite amanota S1 | KW | 7.5 | |
|
Umuyoboro | Umuvuduko wo kunyura mu murongo wa X (axis) | m/umunota | 36 |
| Umuvuduko wihuse wo kunyura mu murongo wa Y | m/umunota | 36 | |
| Umuvuduko wo kunyura mu murongo wa Z | m/umunota | 36 | |
| Umuvuduko ntarengwa wa axis B | rpm | 130 | |
| Umuvuduko ntarengwa wa C | rpm | 130 | |
| Ikinyamakuru cy'ibikoresho | Ubwoko |
| Ubwoko bwa disiki |
| Uburyo bwo guhitamo ibikoresho |
| Guhitamo ibikoresho byegereye impande ebyiri | |
| Ubushobozi | T | 24 | |
| Uburebure ntarengwa bw'igikoresho | mm | 150 | |
| Uburemere ntarengwa bw'igikoresho | kg | 7 | |
| Umurambararo wa disiki yo gukata ntarengwa (Igikoresho cyuzuye) | mm | 80 | |
| Umurambararo ntarengwa wa disiki yo gukata (Igikoresho kiri hafi y'aho kiri) | mm | 150 | |
| Uburinganire | Ibipimo ngenderwaho by'ubuyobozi |
| GB/T20957.4 (ISO10791-4) |
| Uburyo bwo gushyiramo neza umurongo wa X-axis/Y-axis/Z-axis | mm | 0.008/0.008/0.008 | |
| Uburyo bwo gushyira ahantu hatunganye (B-axis/C-axis) |
| 7”/7” | |
| Uburyo bwo gusubiramo imyanya yo gusubiramo X-axis/Y-axis/Z-axis | mm | 0.006/0.006/0.006 | |
| Uburyo bwo gusubiramo imyanya yo gusubiramo B-axis/C-axis |
| 5”/5” | |
| Uburemere bw'imashini | Kg | 5000 | |
| Ubushobozi bwose bw'amashanyarazi | KVA | 45 | |
Urutonde rw'Igenamiterere Risanzwe
| Oya. | Izina |
| 1 | Ibice by'ingenzi (harimo igitanda, inkingi, isahani yo gukandagiramo, intebe yo gukandagiramo, igitambaro cyo mu mutwe) |
| 2 | Sisitemu yo gutanga amakuru ifite umurongo wa X, Y, Z |
| 3 | Icupa ry'inyuma ry'ukuboko kumwe |
| 4 | Imashini ikoresha amashanyarazi BT40 |
| 5 | Sisitemu yo kugenzura amashanyarazi (harimo akabati k'amashanyarazi, module y'amashanyarazi, module ya servo, PLC, paneli y'imikorere, ecran, icyuma gikoreshwa mu ntoki, icyuma gikonjesha mu kabati k'amashanyarazi, nibindi) |
| 6 | Igipimo cyo gushyiramo: HEIDENHAIN |
| 7 | Sisitemu y'amazi |
| 8 | Sisitemu y'umwuka |
| 9 | Sisitemu yo gusiga amavuta ikoreshwa mu buryo buhuriweho |
| 10 | Kohereza ibyuma bitwara ibyuma, ikigega cy'amazi, imashini ikusanya ibyuma |
| 11 | Umurinzi wa gari ya moshi |
| 12 | Igipfukisho cy'uburinzi rusange cy'igikoresho cy'imashini |
| 13 | Igikoresho cyo gupimisha igikoresho: HEIDENHAIN TS460 |
|
| Iminzani y'umurongo HEIDENHAIN |
| 14 | Igikoresho cyo gushyiraho ibikoresho: HEIDENHAIN NC4 |
| 15 | Gupima neza imiyoboro itanu: HEIDENHAIN KKH |
| 16 | Hashingiwe ku ikoreshwa rimwe rya porogaramu ya HPMILL yo gutunganya porogaramu, huza aderesi nyayo ya mudasobwa |
| 17 | Igikorwa cyo kwishyura ubushyuhe bw'insinga ku mugozi |





















