Ikigo cy'imashini gihagaze gifite umurongo wa 5-Axis V5-700B

Ikigo cy'imashini gihagaze cya 5-Axis V5-700B Ishusho yagaragaye

Intangiriro:

Ohereza imeri kuri twe

Ibisobanuro birambuye ku gicuruzwa

Incamake

Ikigo cy’imashini cya V5-700 B gifite umurongo wa gatanu gikoresha imiterere ihamye ifite ishusho ya C, kandi gifite amashanyarazi, CNC turntable ikoresha direct-drive na tool magazine nk'ibisanzwe, bishobora gukora imashini yihuta kandi ikora neza ibice bigoye. Gikoreshwa cyane mu gutunganya moteri nshya z'ibinyabiziga bikoresha ingufu, moteri, moteri, ibikoresho by'ubuvuzi bya roboti n'ibindi bicuruzwa.

Ibisobanuro by'imikorere n'imikorere

1. Imiterere rusange y'igikoresho cy'imashini

Ikigo cy’imashini cya V5-700B gifite umurongo wa gatanu gifata imiterere ihamye isa na C, inkingi irashyirwa ku gitanda, icyuma gitembera kigenda kitambitse ku nkingi (icyerekezo cya X), intebe itembera igenda ndende ku nkingi (icyerekezo cya Y), naho umutwe ugenda uhagaze ku ntebe itembera (icyerekezo cya Z). Ameza akora akoresha imiterere y’icyuma gitembera ku buryo butaziguye, kandi ibimenyetso byayo bitandukanye by’imikorere byageze ku rwego mpuzamahanga rw’iterambere.

2. Sisitemu yo kugaburira

Imiyoboro ya X, Y, Z-axis linear guide na vis bifite friction nkeya kandi idahindagurika, ubushobozi bwo kumva ibintu bwinshi, vibration nkeya ku muvuduko wo hejuru, nta gukurura ku muvuduko wo hasi, positioning accuracy yo hejuru, hamwe n'imikorere myiza ya servo drive.

Moteri za servo za X, Y, Z-axis zihujwe neza na vis z'umupira zifite ubuhanga bwo hejuru binyuze mu guhuza, kugabanya imikoranire hagati, gutuma transmission itagira icyuho, uburyo bworoshye bwo kuyigaburira, aho ishyirwa neza, no gukoresha neza transmission.

Moteri ya servo ya Z-axis ifite imikorere ya feri. Mu gihe umuriro ubuze, feri ishobora gufata umugozi wa moteri neza ku buryo idashobora kuzenguruka, ibyo bikaba bigira uruhare mu kurinda umutekano.

3. Imashini ikoresha amashanyarazi

Iyi spindle y'amashanyarazi ikoresha spindle y'amashanyarazi yikoreye ubwayo (ipatenti y'ubuvumbuzi: 202010130049.4), kandi impera yayo ifite imiyoboro ikonjesha kugira ngo ikonjeshe igikoresho. Ifite ibyiza byo kwihuta cyane, gukora neza cyane, no gukora neza cyane, kandi ishobora kugenzura umuvuduko nta ntambwe. Ifite icyuma gikonjesha neza cyane gishobora gukora neza mu cyerekezo gihagaze neza kandi gikonje neza.

4. Ikinyamakuru cy'ibikoresho

Ikinyamakuru cy’ibikoresho bya disiki gikoresha ikinyamakuru cy’ibikoresho bya BT40, gishobora kwakira ibikoresho 24.

5. Imeza yo kuzunguruka

Imashini ikoresha icyerekezo cyayo yikorera ubwayo (patent z'ubuvumbuzi 202010409192.7, 202010408203.X, 2022109170252) ifite uburyo bwo gukonjesha neza cyane kandi ikonjeshwa n'icyuma gikonjesha amazi ku bushyuhe budahinduka. Ifite ibyiza byo gukomera cyane, gukora neza cyane, no gusubiza neza cyane. Intebe y'akazi ikoresha imiyoboro 8 ya T-slots ya radial ya 14mm, ifite ubushobozi bwo gutwara 500kg (butambitse) na 300kg (buhagaze)

	Ingufu zipimwe (kW)	Torque ifite amanota (Nm)	Umuvuduko upimwe (rpm)	Torque ntarengwa (Nm)	Igipimo cy'amashanyarazi (A)
Umurongo wa B	13.3	2540	50	4000	46.9
Umurongo wa C	3.7	700	50	1400	14

6. Sisitemu yo gutanga ibitekerezo ku buryo bufunze neza

Imirongo ya X, Y, na Z ifite iminzani ya HEIDENHAIN LC4 series avril grating scale; ameza ya B na C avrilée afite imirongo ya HEIDENHAIN RCN2000 series avril value encoders kugira ngo ikoreshwe neza mu mirongo itanu ifunguye, igenzura ko igikoresho cy'imashini gifite ubwiza bwo hejuru n'ubuziranenge bwo hejuru.

7. Sisitemu yo gukonjesha n'iy'umwuka
Ifite icyuma gikonjesha amazi gikonjesha ubushyuhe buhoraho kugira ngo imashini ikoresha amashanyarazi n'icyuma gikoresha amashanyarazi gikore neza kandi gikore neza igihe kirekire.

Sisitemu y'umwuka iyungururwa n'ibice by'umwuka kugira ngo ikore imirimo yo gusukura no gupfuka umwobo muto w'umuyoboro mukuru, kurinda umwuka ufunga icyuma gifata umuyoboro mukuru, no guhindukiza ikinyamakuru n'icyuma gifata ibikoresho.

8. Sisitemu yo gusiga amavuta ikoreshwa mu buryo buhuriweho
Agace k'uruziga rw'umuyoboro w'inyuma n'igice cy'umuyoboro w'inyuma bikoresha igikoresho cyo gusiga kirimo amavuta make, gitanga amavuta asanzwe kandi menshi kugira ngo harebwe neza kandi hahamye uruziga rw'umuyoboro n'umurongo w'inyuma.

9. Sisitemu yo gusiga amavuta n'umwuka

Iyi spindle y'amashanyarazi ifite igikoresho cyo kwisiga giturutse mu mahanga gikoreshwa mu gusiga amavuta no gukonjesha spindle. Iyi sensor ifite ubushobozi bwo gutanga inzogera yo kwisiga amavuta ku buryo budasanzwe, bigatuma spindle ishobora gukora neza ku muvuduko mwinshi igihe kirekire.

10. Sisitemu yo gupima imikorere
Igikoresho cy'imashini gifite HEIDENHAIN TS460 touch probe na wireless signal receiver, bishobora gushyirwa kuri spindle binyuze muri sisitemu yo guhindura ibikoresho ikoresheje intoki cyangwa ikoresha ikoranabuhanga kugira ngo harebwe imikorere yo guhuza imikorere, gupima imikorere no gushyiraho ingingo zigenwe, kandi ubushobozi bwo gupima ni ≤1um (umuvuduko wo gupima ni 1 m/min), ubushyuhe bwo gukora ni 10°C kugeza 40°C. HEIDENHAIN touch probe iterwa na switch y'urumuri. Imashini ikoresha icyuma gifite amanota atatu kugira ngo imenye neza aho iherereye. Ntiyangirika mu gihe ikoreshwa, ishobora gusubiramo buri gihe kandi ihoraho igihe kirekire.

11. Uburyo bwo gupima ibikoresho

Igikoresho cy'imashini gifite igikoresho cyo gushyiraho igikoresho cya laser cya Renishaw NC4, ubushobozi bwo gupima ni ± 0.1um, kandi ubushyuhe bwo gukora ni 5°C kugeza 50°C.

12. Gupima neza imiterere y'umurongo mushya (five-axis)

Igikoresho cy'imashini gifite udupira two gupima KKH twa HEIDENHAIN, hamwe n'udupira twa TS series, kugira ngo kigere ku gupima neza umurongo ngenderwaho w'imashini, kugabanya amakosa mu gihe cyo kugenda kw'imashini, no kugera ku buhanga bwo hejuru no gusubiramo inshuro nyinshi.

13. Kurinda ibikoresho by'imashini

Igikoresho cy'imashini gifata igipfundikizo cy'ingenzi gikingira gihuye n'amabwiriza y'umutekano kugira ngo hirindwe konfeterisha n'udusimba bicika, bikore neza kandi bigire isura nziza. Icyerekezo cya X cy'igikoresho cy'imashini gifite ingabo, ishobora kurinda neza uruziga rw'inyuma n'urushundura rw'umupira.

14. Imiterere y'imikorere y'igikoresho cy'imashini

(1) Ingufu: 380V±10% 50HZ±1HZ AC y'ibice bitatu

(2) Ubushyuhe bw'ikirere: 5°C-40°C

(3) Ubushyuhe bwiza: 22°C-24°C

(4) Ubushuhe: 40-75%

(5) Umuvuduko w'umwuka uturuka ku kirere: ≥6 bar

(6) Igipimo cy'amazi aturuka ku gaze: 500 L/iminota
15. Imikorere ya sisitemu ya CNC

Sisitemu ya CNC ya HEIDENHAIN TNC640

(1) Umubare w'imihoro: imiyoboro igera kuri 24 yo kugenzura

(2) Verisiyo ya ecran yo gukoraho ifite uburyo bwo gukoraho inshuro nyinshi

(3) Porogaramu yinjiyemo: Porogaramu y'ibiganiro bya Klartext na porogaramu ya G code (ISO)

(4) Porogaramu ya FK y'igenamiterere ry'ibishushanyo: koresha ururimi rw'ikiganiro cya Klartext kugira ngo ukore porogaramu ya FK y'igenamiterere ry'ibishushanyo hifashishijwe ikoranabuhanga.

(5) Imikorere myinshi yo gusya no gucukura

(6) Kwishyura ibikoresho: kwishyura uburebure bw'igikoresho n'uburebure bw'igikoresho. Inzira y'isuzuma

(7) Amakuru yo gukata: Kubara umuvuduko w'umugozi, umuvuduko wo gukata, ibyo kurya kuri buri gisasu n'ibyo kurya kuri buri ruziga mu buryo bwikora

(8) Umuvuduko uhoraho wo gutunganya imiterere y'icyuma: ugereranije n'inzira y'aho igikoresho giherereye / ugereranije n'inkombe y'igikoresho

(9) Parallel Run: Porogaramu ifite inkunga y'amashusho mu gihe indi porogaramu irimo gukora

(10) Ibintu bigize imiterere y'aho ibintu biherereye: umurongo ugororotse/ikiraro/inzira y'umurambararo/uruziga rwo hagati/umurongo w'uruziga/uruziga rufatanye n'umurambararo/imfuruka ifite impande

(11) Kwegera no kuva ku miterere: inzira zigororotse cyangwa zigororotse/zinyuze mu nzira z'imirongo

(12) Gusimbuka kwa gahunda: gahunda y'ibanze/gusubiramo gahunda/ porogaramu iyo ari yo yose ishobora kuba gahunda y'ibanze

(13) Inzira yo gucukura mu macupa: gucukura, gukomanga (harimo cyangwa nta rufatiro rwo gukomanga rurerure), umwobo w'urukiramende n'uruhande rw'umurambararo. Gucukura peck, gukomanga, kurambira, kureba ahantu hafite ibara, gucukura ahantu hafite ibara. Gucukura insinga z'imbere n'inyuma. Gucukura ahantu harambuye kandi hahengamye. Gutunganya neza imifuka y'urukiramende n'uruziga, imiyoboro y'urukiramende n'uruziga. Gucukura no kurangiza imiyoboro igororotse n'uruziga. Ingingo z'urukiramende ku ruziga n'imirongo. Ingingo z'urukiramende: Kode ya QR. Umunyururu w'urukiramende, Umufuka w'urukiramende. Umuyoboro w'urukiramende wo gucukura trochoidal. Inzira yo gukomanga: gukomanga inyandiko cyangwa imibare ku murongo ugororotse cyangwa uruhande rw'umurambararo.

(14) Guhinduranya: guhindura, kuzunguruka, gukora indorerwamo, gupima (umurongo wihariye).

(15) Porogaramu ihinduka ya parameter ya Q: imikorere ya mathematike, imikorere y'ubwenge, imikorere y'udukingirizo, agaciro ka burundu, þ idahinduka, guhakana, integer cyangwa decimal, imikorere yo kubara uruziga, imikorere yo gutunganya inyandiko.

(16) Ibikoresho byo gukoresha porogaramu: calculator. Urutonde rw'ubutumwa bwose bw'amakosa buriho. Ubufasha bwo gukoresha imiterere y'amakosa. TNCguide: sisitemu y'ubufasha ihujwe; TNC 640 yerekana amakuru aturutse mu gitabo cy'abakoresha. Inkunga y'amashusho yo gukoresha porogaramu. Ibice by'ibitekerezo n'ibice by'ingenzi muri porogaramu za NC.

(17) Gushaka amakuru: gukoresha neza umwanya nyirizina muri gahunda ya NC.

(18) Ibishushanyo byo kugenzura porogaramu: Ishusho y'ibikorwa byo gukora imashini ishobora gukorwa nubwo indi porogaramu irimo gukora. Ishusho yo hejuru/ishusho y'ibice bitatu/ishusho ya stereo, n'igishushanyo cy'umurongo ugororotse/umurongo wa 3-D. Isesengura ry'aho hantu.

(19) Inkunga y'ibishushanyo bya porogaramu: Nubwo hari indi porogaramu irimo gukora, ibishushanyo (igishushanyo mbonera cya 2-D cy'inyandiko) by'igice cya porogaramu ya NC gishobora kugaragara mu buryo bwo gutunganya porogaramu.

(20) Porogaramu ikoresha amashusho: kwigana amashusho mu gihe nyacyo mu gihe ukoresha porogaramu yo gusya. ishusho yo hejuru/ishusho eshatu/ishusho ya stereo.

(21) Igihe cyo gutunganya: Kubara igihe cyo gutunganya mu buryo bw'imikorere bwa "test run". Igaragaza igihe cyo gutunganya ubu mu buryo bw'imikorere bwa "Program Run".

(22) Garuka ku murongo: garagaza igihe cyo gutunganya kirimo gukoreshwa mu buryo bwa "gukora porogaramu". Guhagarika porogaramu, kuyivamo no kuyisubiramo.

(23) Gucunga ingingo zashyizweho mbere: imbonerahamwe yo kubika ingingo iyo ari yo yose yashyizweho mbere.

(24) Imbonerahamwe y'umwimerere: imbonerahamwe nyinshi z'umwimerere, zikoreshwa mu kubika inkomoko y'igikoresho.

(25) Imashini za 3-D: Kugenzura ingendo za Jerk nziza cyane

(26) Igihe cyo gutunganya bloc: 0.5 ms

(27) Intambwe yo kwinjiza n'iyerekana: 0.1 μm

(28) Inzira yo gupima: gupima imashini. Gusubiza mu buryo bwikora cyangwa mu buryo bwikora ku buryo butajyanye n'imiterere y'ibikoresho. Shyiraho ingingo zashyizweho ku buryo bwikora cyangwa mu buryo bwikora. Igikoresho n'ibikoresho bishobora gupimwa mu buryo bwikora.

(29) Ikosa ryo kwishyura: ikosa ry'umurongo ugororotse n'utari umurongo ugororotse, guhindukira inyuma, inguni ishyushye y'uruziga, ikosa ryo gusubira inyuma, kwaguka k'ubushyuhe. guhindagurika kw'ikosa, guhindagurika kw'ikosa.

(30) Interuro y'amakuru: RS-232-C/V.24, kugeza kuri 115 kbit/s. Interuro y'amakuru yagutse ya protocole ya LSV2, koresha porogaramu ya HEIDENHAIN TNCremo cyangwa TNCremoPlus kugira ngo ukoreshe TNC ukoresheje iyi interface y'amakuru. Interuro 2 za Gigabit Ethernet 1000BASE-T. Interuro 5 za USB (interuro imwe y'imbere ya USB 2.0, ports 4 za USB 3.0).

(31) Gusuzuma: Ibikoresho byo gusuzuma byigenga kugira ngo bikemure ibibazo byihuse kandi byoroshye.

(32) Umusomyi wa CAD: garagaza dosiye zisanzwe za CAD.

Igipimo cy'ingenzi

Ikintu		Ishami	Igipimo
Ameza yo gukoreraho	Umurambararo w'ameza yo gukoreraho	mm	Φ700
	Umutwaro ntarengwa utambitse	kg	500
	Umutwaro ntarengwa uhagaze	kg	300
	T-slot	mm	8×14
Uruhererekane rw'ibicuruzwa	Intera iri hagati y'inyuma y'umugozi n'inyuma y'ameza yo gukoreraho (Max)	mm	600
	Intera iri hagati y'inyuma y'umugozi n'inyuma y'ameza yo gukoreraho (Iminota)	mm	150
	Umurongo wa X	mm	700
	Umurongo wa Y	mm	550
	Umurongo wa Z	mm	450
	Umurongo wa B	°	-35~+110
	Umurongo wa C	°	360
Ipine	Taper	BT40	BT40
	Umuvuduko upimwe	rpm	2000
	Umuvuduko ntarengwa	rpm	15000
	Torque y'umusaruro S1/S6	Nm	72/88
	Ingufu za moteri y'uruziga S1/S6	KW	15/18.5
Umuyoboro	Umuvuduko wo kunyura mu murongo wa X (axis)	m/umunota	36
	Umuvuduko wihuse wo kunyura mu murongo wa Y	m/umunota	36
	Umuvuduko wo kunyura mu murongo wa Z	m/umunota	36
	Umuvuduko ntarengwa wa axis B	rpm	80
	Umuvuduko ntarengwa wa C	rpm	80
	Ingufu za moteri y'umurongo wa X/Y/Z	Kw	3.6/3.6/2
	Ingufu za moteri y'umurongo wa B/C	Kw	13.3 / 3.7
	Torque ifite urwego rwa B/C	Nm	2540/700
Ikinyamakuru cy'ibikoresho	Ubwoko		Ubwoko bwa disiki
	Uburyo bwo guhitamo ibikoresho		Guhitamo ibikoresho byegereye impande ebyiri
	Ubushobozi	T	30
	Uburebure ntarengwa bw'igikoresho	mm	300
	Uburemere ntarengwa bw'igikoresho	kg	8
	Umurambararo wa disiki yo gukata ntarengwa (Igikoresho cyuzuye)	mm	φ80
	Umurambararo ntarengwa wa disiki yo gukata (Igikoresho kiri hafi y'aho kiri)	mm	φ150
Uburinganire	Ibipimo ngenderwaho byo gushyira mu bikorwa		GB/T20957.4 (ISO10791-4)
	Uburyo bwo gushyiramo amakuru neza (X/Y/Z)	mm	0.008/0.008/0.008
	Uburyo bwo gushyiramo amakuru neza (B/C)		7″/7″
Uburyo bwo gushyiramo amakuru burimo gusubiramo	Umurongo wa X/Umurongo wa Y/Umurongo wa Z	mm	0.006/0.006/0.006
Uburyo bwo gushyiramo amakuru burimo gusubiramo	Umurongo wa B/Umurongo wa C		5″/5″
Uburemere		kg	8000
Ubushobozi		KVA	45

Urutonde rw'Igenamiterere Risanzwe

Oya.	Izina
1	Ibice by'ingenzi (harimo igitanda, inkingi, isahani yo gukandagiramo, intebe yo gukandagiramo, igitambaro cyo mu mutwe)
2	Sisitemu yo gutanga amakuru ifite umurongo wa X, Y, Z
3	Imeza imwe y'inyuma yo kuzunguruka BC630
4	Imashini ikoresha amashanyarazi BT40
5	Sisitemu yo kugenzura amashanyarazi (harimo akabati k'amashanyarazi, module y'amashanyarazi, module ya servo, PLC, paneli y'imikorere, ecran, icyuma gikoreshwa mu ntoki, icyuma gikonjesha mu kabati k'amashanyarazi, nibindi)
6	Igipimo cyo gushyiramo: HEIDENHAIN
7	Sisitemu y'amazi
8	Sisitemu y'umwuka
9	Sisitemu yo gusiga amavuta ikoreshwa mu buryo buhuriweho
10	Sisitemu yo gusiga amavuta n'umwuka
11	Igikoresho cyo koherezamo ibyuma, ikigega cy'amazi, imashini ikusanya ibyuma: RAL7021 imvi y'umukara
12	Igikonjesha cy'amazi
13	Igikoresho cyo gupimisha igikoresho: HEIDENHAIN TS460
14	Igikoresho cyo gushyiraho ibikoresho: Renishaw NC4
15	Gupima neza imiyoboro itanu: HEIDENHAIN KKH
16	Umurinzi wa gari ya moshi
17	Igipfukisho cy'uburinzi rusange cy'igikoresho cy'imashini
18	Hashingiwe ku ikoreshwa rimwe rya porogaramu ya HPMILL yo gutunganya porogaramu, huza aderesi nyayo ya mudasobwa
19	Igikorwa cyo kwishyura ubushyuhe bw'insinga ku mugozi