5-Axis Vertical Machine Centre V5-700B
Incamake
V5-700 B ikigo cyimashini eshanu zifata imiterere ihamye ya C, kandi ifite ibikoresho bya spindle yamashanyarazi, ibiyobora-CNC ihinduranya kandi ikinyamakuru cyibikoresho nkibisanzwe, bishobora kubona imashini yihuta kandi yihuse yibice bigoye. Ikoreshwa cyane muburyo bworoshye kandi bunoze bwo gukoresha moteri yimodoka nshya, agasanduku gare, moteri, imashini, ibikoresho byubuvuzi bya robo nibindi bicuruzwa.
Ibisobanuro byimikorere nibiranga
1. Muri rusange imiterere yigikoresho cyimashini
Ikigo cya V5-700B eshanu-axis ikora imashini ifata imiterere ihamye ya C, inkingi ishyizwe kumuriri, icyapa cyerekanwa kigenda gitambitse ku nkingi (X icyerekezo), intebe ya slide igenda ndende cyane ku cyapa cyerekana (Y icyerekezo ), hamwe na headstock igenda ihagaritse kuntebe ya slide (Z icyerekezo). Imbonerahamwe ikora ikora ubwayo-yateje imbere-igendanwa-imwe-imwe-imwe-imwe-ya-ya-ya-ya-ya-ya-ya-ya-ya-ya,
2. Kugaburira sisitemu
X, Y, Z-axis umurongo uyobora umurongo hamwe nu mipira yumupira bifite umuvuduko muke kandi uhindagurika, ibyiyumvo byinshi, kunyeganyega hasi kumuvuduko mwinshi, nta gutembera kumuvuduko muke, umwanya uhagaze neza, hamwe nibikorwa byiza bya servo.
Moteri ya X, Y, Z-axis ya servo ihujwe neza nu mipira ihanamye cyane yumupira hamwe no guhuza, kugabanya imiyoboro hagati, kumenya kwanduza icyuho, kugaburira byoroshye, guhagarara neza, no guhanagura neza.
Moteri ya Z-axis servo ifite imikorere ya feri. Mugihe habaye kunanirwa kwamashanyarazi, feri irashobora guhita ifata uruziga rwa moteri kuburyo idashobora kuzunguruka, igira uruhare mukurinda umutekano.
3. Amashanyarazi
Umuyagankuba w'amashanyarazi ukoresha ubwikorezi-bwikora cyane bwo gukora amashanyarazi (ipatanti yo guhanga: 202010130049.4), kandi iherezo rifite ibikoresho byo gukonjesha kugirango bikonje igikoresho. Ifite ibyiza byumuvuduko mwinshi, ibisobanuro bihanitse, hamwe nigisubizo gihanitse, kandi irashobora kumenya umuvuduko udasanzwe. Byubatswe-Byuzuye-kodegisi irashobora kumenya icyerekezo cyukuri guhagarara no gukanda gukomeye.
4. Ikinyamakuru
Ikinyamakuru ibikoresho bya disiki cyakira BT40 manipulator igikoresho cyikinyamakuru, gishobora kwakira ibikoresho 24.
5. Impinduka
Kwikorera-ubwikorezi-bwikurikiranya bwimodoka ihindagurika (patenti yo guhanga 202010409192.7, 202010408203.X, 2022109170252) ifite kodegisi yuzuye neza kandi ikonjeshwa na firime ikonjesha amazi mubushyuhe burigihe. Ifite ibyiza byo gukomera, hejuru cyane, hamwe nigisubizo gihanitse. Umwanya wakazi ukoresha 8 14mm ya radiyo T-slots, hamwe nuburemere ntarengwa bwa 500 kg (horizontal) na 300kg (vertical)
| Imbaraga zagereranijwe (kW) | Ikigereranyo cya torque (Nm) | Umuvuduko wagenwe (rpm) | Umuriro ntarengwa (Nm) | Ikigereranyo cyagenwe (A) | |
| B axis | 13.3 | 2540 | 50 | 4000 | 46.9 |
| C axis | 3.7 | 700 | 50 | 1400 | 14 |
6. Gufunga byuzuye sisitemu yo gutanga ibitekerezo
X, Y, na Z umurongo wumurongo ufite ibikoresho bya HEIDENHAIN LC4 byuzuye byuzuye umunzani; Imbonerahamwe ya B na C ifite ibikoresho bya HEIDENHAIN RCN2000 yuruhererekane rwagaciro rwuzuye kodegisi kugirango tumenye neza-gufunga-gusubiramo ibitekerezo byamashoka 5 yo kugaburira, kwemeza ko igikoresho cyimashini gifite ubusobanuro bwuzuye kandi bwuzuye. kugumana ukuri.
Bifite ibikoresho byo gukonjesha amazi kugirango ubushyuhe bukonje burigihe kugirango harebwe niba amashanyarazi azenguruka hamwe na moteri itwara ibintu neza imeze neza kandi irashobora gukora neza mugihe kirekire.
Sisitemu ya pneumatike iyungururwa nibice bya pneumatike kugirango imenye imirimo yo gusukura no kuvuza umwobo wa taper yumutwe wingenzi, kurinda ikirere ikirere gikingira icyuma kinini, no guhinduranya ikinyamakuru nigikoresho gifite ibikoresho.
8. Sisitemu yo gusiga amavuta
Igice cyo kunyerera cya gari ya moshi iyobora hamwe nutubuto twumupira wumupira bifata igikoresho cyo gusiga hamwe hamwe namavuta yoroheje, gitanga amavuta asanzwe kandi menshi kugirango hamenyekane neza niba imipira yumupira hamwe na gari ya moshi.
9. Sisitemu yo gusiga amavuta
Umuyagankuba w'amashanyarazi ufite ibikoresho byo gutumiza amavuta mu kirere bitumizwa mu mahanga kugira ngo bisige neza kandi bikonje. Rukuruzi rufite ibikoresho byo gutanga impuruza yo gusiga amavuta adasanzwe, byemeza neza ko spindle ishobora gukora neza kumuvuduko mwinshi mugihe kirekire.
10. Sisitemu yo gupima akazi
Igikoresho cyimashini gifite ibikoresho bya HEIDENHAIN TS460 gukoraho hamwe na signal ya simsiz yakira, bishobora gushyirwaho kuri spindle binyuze muri sisitemu yo guhindura ibikoresho byifashishijwe cyangwa byikora kugirango tumenye imikorere yo guhuza ibikorwa, gupima ibihangano no gushiraho ingingo, kandi gusubiramo gusubiramo ni ≤ 1um (kugerageza umuvuduko 1 m / min), ubushyuhe bwakazi ni 10 ° C kugeza 40 ° C. Iperereza rya HEIDENHAIN riterwa na optique ya optique. Imisusire ikoresha ingingo eshatu kugirango yizere neza leta yubusa. Ntabwo yambaye ubusa mugihe ikoreshwa, ifite isubiramo rihoraho kandi ihamye igihe kirekire.
11. Sisitemu yo gupima ibikoresho
Igikoresho cyimashini gifite ibikoresho bya Renishaw NC4 igikoresho cyo gushyiraho ibikoresho, gusubiramo ibipimo ni ± 0.1um, naho ubushyuhe bwakazi ni 5 ° C kugeza 50 ° C.
12. Itanu-axis itondekanya neza
Igikoresho cyimashini gifite imipira ya KKH ya kalibrasi ya HEIDENHAIN, hamwe na TS ikurikirana ya TS, kugirango igere kuri kalibrasi yuzuye yibikoresho byimashini izunguruka, kugabanya amakosa mugihe cyimashini yimashini, kandi bigerweho neza kandi bisubirwamo cyane.
(1) Amashanyarazi: 380V ± 10% 50HZ ± 1HZ ibyiciro bitatu AC
(2) Ubushyuhe bwibidukikije: 5 ° C-40 ° C.
(3) Ubushyuhe bwiza: 22 ° C-24 ° C.
(4) Ubushuhe bugereranije: 40-75%
(5) Umuvuduko ukomoka ku kirere: bar6 bar
(6) Igipimo cya gazi itemba: 500 L / min
15. Gutangiza imikorere ya sisitemu ya CNC
Sisitemu ya HEIDENHAIN TNC640 CNC
(1) Umubare w'amashoka: kugeza kuri 24 kugenzura
(2) Gukoraho verisiyo ya verisiyo hamwe nibikorwa byinshi-byo gukoraho
(3) Kwinjiza porogaramu: Klartext kuganira na G code (ISO)
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(5) Gusya kwinshi no kuzenguruka
(6) Indishyi z'ibikoresho: indishyi y'ibikoresho bya radiyo n'indishyi z'uburebure. Inzira
(7) Gukata amakuru: Kubara mu buryo bwikora umuvuduko wa spindle, kugabanya umuvuduko, kugaburira kuri buri cyuma no kugaburira kuri buri ruziga
(8) Umuvuduko uhoraho wo gutunganya umuvuduko: ugereranije ninzira yikigo hagati / ugereranije nigikoresho cyibikoresho
:
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(11) Kwegera no kuva muri kontours: tangential cyangwa perpendicular / unyuze munzira ya arc
(12) Gusimbuka porogaramu: subroutine / guhagarika porogaramu gusubiramo / gahunda iyo ariyo yose irashobora kuba subroutine
. Gucukura peck, gusubiramo, kurambirana, kureba ahantu, gucukura. Gusya imbere ninyuma. Kuzunguruka hejuru kandi bigororotse. Gutunganya byuzuye imifuka y'urukiramende nu ruziga, abayobozi b'urukiramende. Kuzenguruka no kurangiza kuzenguruka kugororotse no kuzenguruka. Gutondekanya ingingo kumuzingi no kumurongo. Ingingo ya Array: QR code. Urunigi rwuzuye, umufuka wa kontour. Kontour groove yo gusya trochoidal. Gushushanya inzinguzingo: shushanya inyandiko cyangwa imibare kumurongo ugororotse cyangwa arc.
(14) Guhuza impinduka: guhindura, kuzunguruka, indorerwamo, gupima (axis yihariye).
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(16) Imfashanyigisho za porogaramu: kubara. Urutonde rwibibazo byose byubu. Imikorere-yubufasha ifasha imikorere yubutumwa bwamakosa. TNCguide: sisitemu yubufasha ihuriweho; TNC 640 yerekana amakuru aturutse mubitabo byabakoresha. Inkunga ishushanyije yo gutangiza gahunda. Guhagarika ibitekerezo nibice byingenzi muri gahunda za NC.
(17) Kubona amakuru: koresha mu buryo butaziguye umwanya nyirizina muri gahunda ya NC.
. Hejuru yo kureba / kureba-bitatu-kureba / stereo kureba, hamwe no gutunganya indege / gushushanya umurongo. Igipimo cyaho.
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(20) Porogaramu ikora ibishushanyo: igihe nyacyo cyo kugereranya mugihe ukora progaramu yo gusya. hejuru kureba / bitatu kureba / kureba stereo.
(21) Igihe cyo gutunganya: Kubara igihe cyo gutunganya muburyo bwo gukora "ikizamini cyo gukora". Yerekana igihe cyo gutunganya muburyo bwa "Porogaramu Gukora".
(22) Garuka kuri kontour: erekana igihe cyo gutunganya muburyo bwa "progaramu ikora". Guhagarika gahunda, kugenda no gusubira muri kontour.
(23) Guteganya ingingo yo gucunga: imbonerahamwe yo kuzigama ingingo zose zateganijwe.
(24) Imbonerahamwe yinkomoko: imbonerahamwe yinkomoko myinshi, ikoreshwa mukuzigama inkomoko yakazi.
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(26) Hagarika igihe cyo gutunganya: 0.5 ms
(27) Kwinjiza ibisubizo no kwerekana intambwe: 0.1 mm
(28) Gupima inzinguzingo: kalibrasi. Intoki cyangwa mu buryo bwikora indishyi zakazi zidahuye. Shiraho ingingo zateganijwe intoki cyangwa mu buryo bwikora. Igikoresho nigikorwa gishobora gupimwa mu buryo bwikora.
. guhagarara neza, kunyerera.
(30) Imigaragarire yamakuru: RS-232-C / V.24, kugeza kbit / s 115. Kwagura amakuru yimbere ya protokole ya LSV2, koresha software ya HEIDENHAIN TNCremo cyangwa TNCremoPlus kugirango ukore kure TNC ukoresheje iyi interineti. 2 x Gigabit Ethernet 1000BASE-T Imigaragarire. 5 x ibyambu bya USB (icyambu 1 imbere USB 2.0, ibyambu 4 USB 3.0).
(31) Gusuzuma: Ibikoresho byo kwisuzumisha wenyine byo gukemura ibibazo byihuse kandi byoroshye.
(32) Umusomyi wa CAD: erekana dosiye zisanzwe za CAD.
Ikintu nyamukuru
| Ingingo | Igice | Parameter | |
| Akazi | Diameter ikora | mm | 00700 |
| Umutwaro ntarengwa utambitse | kg | 500 | |
| Umutwaro ntarengwa uhagaze | kg | 300 | |
| T-Ikibanza | mm | 8 × 14 | |
| Urutonde | Intera iri hagati yisura ya spindle nisura yanyuma (Max) | mm | 600 |
| Intera iri hagati yisura ya spindle nisura yanyuma (Min) | mm | 150 | |
| X axis | mm | 700 | |
| Y axis | mm | 550 | |
| Z axis | mm | 450 | |
| B axis | ° | -35 ~ + 110 | |
| C axis | ° | 360 | |
| Spindle | Impapuro | BT40 | BT40 |
| Umuvuduko wagenwe | rpm | 2000 | |
| Icyiza. umuvuduko | rpm | 15000 | |
| Ibisohoka bisohoka S1 / S6 | Nm | 72/88 | |
| Imbaraga za moteri S1 / S6 | KW | 15 / 18.5 | |
| Axis | X axis Umuvuduko wihuta | m / min | 36 |
| Y axis Umuvuduko wihuse | m / min | 36 | |
| Z axis Umuvuduko wihuta | m / min | 36 | |
| B axis Max. umuvuduko | rpm | 80 | |
| C axis. umuvuduko | rpm | 80 | |
| Imbaraga za moteri X / Y / Z. | Kw | 3.6 / 3.6 / 2 | |
| B / C axis imbaraga za moteri | Kw | 13.3 / 3.7 | |
| B / C umurongo wapimwe | Nm | 2540/700 | |
| Ikinyamakuru | Andika |
| Ubwoko bwa disiki |
| Uburyo bwo guhitamo ibikoresho |
| Ibyerekezo byegereye guhitamo ibikoresho | |
| Ubushobozi | T | 30 | |
| Icyiza. uburebure bw'igikoresho | mm | 300 | |
| Icyiza. uburemere bwibikoresho | kg | 8 | |
| Icyiza. gukata disiki ya diameter (Igikoresho Cyuzuye) | mm | φ80 | |
| Disikete ntarengwa ya diameter (Igikoresho cyubusa) | mm | φ150 | |
| Ukuri | Ibipimo byubahirizwa |
| GB / T20957.4 (ISO10791-4) |
| Umwanya uhagaze neza (X / Y / Z) | mm | 0.008 / 0.008 / 0.008 | |
| Umwanya uhagaze (B / C) |
| 7 ″ / 7 ″ | |
| Gusubiramo umwanya neza | X-axis / Y-axis / Z-axis | mm | 0.006 / 0.006 / 0.006 |
| B-axis / C-axis |
| 5 ″ / 5 ″ | |
| Ibiro | kg | 8000 | |
| Ubushobozi | KVA | 45 | |
Urutonde rusanzwe
| Oya. | Izina |
| 1 | Ibice byingenzi (harimo uburiri, inkingi, isahani yerekana, intebe yerekana, umutwe) |
| 2 | Sisitemu yo kugaburira X, Y, Z eshatu |
| 3 | Intoki imwe y'intoki Ihinduranya BC630 |
| 4 | Amashanyarazi BT40 |
| 5 | Sisitemu yo kugenzura amashanyarazi (harimo akabati k'amashanyarazi, module itanga amashanyarazi, module ya servo, PLC, akanama gashinzwe, kwerekana, igikoresho cyabigenewe, icyuma gikoresha amashanyarazi, n'ibindi) |
| 6 | Igipimo cyo gushimira: HEIDENHAIN |
| 7 | Sisitemu ya Hydraulic |
| 8 | Sisitemu y'umusonga |
| 9 | Sisitemu yo gusiga amavuta |
| 10 | Sisitemu yo gusiga amavuta |
| 11 | Chip convoyeur, ikigega cyamazi, ikusanya chip: RAL7021 umukara wumukara |
| 12 | Gukonjesha amazi |
| 13 | Igikoresho cyo gupima ibikoresho: HEIDENHAIN TS460 |
| 14 | Igikoresho cyo gushiraho ibikoresho: Renishaw NC4 |
| 15 | Itanu-axis itondekanya neza: HEIDENHAIN KKH |
| 16 | Umuzamu wa gari ya moshi |
| 17 | Igikoresho cyimashini muri rusange igifuniko gikingira |
| 18 | Ukurikije ingingo imwe yo gukoresha porogaramu ya HPMILL nyuma yo gutunganya, ihuza aderesi ifatika ya mudasobwa |
| 19 | Spindle yumuriro wo kurambura ibikorwa |
