V5-1000A 5-axis yo gutunganya ikigo
Ikigo Cyimashini Itanu-Axis
Ikigo cya V5-1000A gikora imashini eshanu zifata imiterere ihamye ya gantry kandi ifite ibikoresho bisanzwe byamashanyarazi, ibyuma bibiri-bigenda byerekanwa na CNC ihinduranya hamwe nikinyamakuru cya serivise ya seriveri. Irashobora kumenya umuvuduko mwinshi, neza-neza, hamwe no gutunganya neza ibice bigoye. Ikoreshwa cyane mubikorwa bishya byo gukora ibinyabiziga byingufu, ibyuma byindege byuzuye, ibyuka bya turbine, imashini nibindi bicuruzwa.
1. Imiterere rusange yimashini
V5-1000A ya santimetero eshanu zitunganya imashini ifata imiterere ihamye ya gantry, inkingi ishyizwe kumurongo, urumuri rugenda rurerure rugana ku nkingi (Y icyerekezo), icyapa cyerekanwa kigenda gikurikira umurongo (X icyerekezo), na imitwe yimuka ihagaritse kuruhande rwa plaque (Z icyerekezo). Urupapuro rwakazi rwiyemezamirimo rwitezimbere-rwimodoka, kandi ibipimo bitandukanye byerekana imikorere bigeze kurwego mpuzamahanga rwateye imbere.
Sisitemu yo kugaburira
Ishoka ya X, Y, Z ifata ultra-high rigidity, high-precision roller umurongo uyobora hamwe nu mipira ikora cyane, hamwe na friction nkeya kandi ihagaze neza, ibyiyumvo bikabije, kunyeganyega hasi kumuvuduko mwinshi, nta kunyerera kumuvuduko muke, guhagarara hejuru ubunyangamugayo, nibikorwa byiza bya servo.
Moteri X, Y, Z axis servo ihujwe nu mipira ihanitse yumupira unyuze kugabanya neza, hamwe no kugaburira byoroshye, guhagarara neza hamwe no kohereza neza.
Moteri ya Z-axis servo ifite imikorere ya feri. Mugihe habaye kunanirwa kw'amashanyarazi, irashobora guhita ifata feri kugirango ifate uruziga rukomeye kugirango rudashobora kuzunguruka, rufite uruhare mukurinda umutekano.
3. Amashanyarazi
Ikinyabiziga gifite moteri gikoresha moteri ya BT50 yakozwe na moteri (HSKA100 ifite moteri irahinduka), kandi impera ifite ibikoresho byo gutera impeta kugirango ikonje igikoresho. Ifite ibyiza byumuvuduko mwinshi, ibisobanuro bihanitse, ibisubizo bihanitse cyane, nibindi, kandi birashobora gutahura umuvuduko udasanzwe, byubatswe muri kodegisi-yuzuye, birashobora kugera ku cyerekezo nyacyo cyo guhagarara no gukanda cyane.
4. Impinduka
Kwikorera-ubwayo-axis-direct direct-drive cradle rotable ifite ibikoresho bihanitse byuzuye neza kandi bikonjeshwa na firime ikonjesha amazi mubushyuhe burigihe. Ifite ibyiza byo gukomera, hejuru cyane, hamwe nigisubizo gihanitse. Imikorere ikora 5-18mm ya radiyo T-slots, kandi umutwaro wemewe ni 2000kg (uringaniye)
5. Ikinyamakuru
Ikinyamakuru cyifashisha ikinyamakuru BT50 horizontal urunigi servo igikoresho cyikinyamakuru, gishobora kwakira ibikoresho 30.
6. Gufunga byuzuye sisitemu yo gutanga ibitekerezo
X, Y, Z umurongo w'amashoka ufite ibikoresho bya HEIDENHAIN LC195S byuzuye byuzuye umutegetsi; Imbonerahamwe ya A na C izengurutswe na HEIDENHAIN RCN2310 ifite agaciro kangana kodegisi kugirango tumenye neza gufunga-gusubiramo ibitekerezo 5 byamashoka, byemeza ko imashini ifite neza kandi neza.
7. Sisitemu ikonje na pneumatike
Ibikoresho hamwe na pompe nini yo gukonjesha hamwe nigikoresho cyamazi kugirango itange ubukonje buhagije kubikoresho nibikorwa. Isura yanyuma yumutwe ifite ibikoresho byo gukonjesha, bishobora kugenzurwa na M code cyangwa ikibaho.
Bifite ibikoresho bikonjesha byamazi kugirango uhore ukonjesha ubushyuhe, kugirango umenye neza ko amashanyarazi azenguruka hamwe na disikuru itaziguye ihagaze neza kandi ishobora gukora neza mugihe kirekire.
Sisitemu ya pneumatike ifata ibice bigize pneumatike yo kuyungurura, kandi ikamenya imirimo yo gusukura no guhanagura umwobo wa taper ya spindle, kurinda kashe yikirere yikizunguruka, no kuvuza no guhanagura umutegetsi.
8. Sisitemu yo gusiga amavuta
Igice cyo kunyerera cya gari ya moshi iyobora hamwe nutubuto twumupira wumupira byose bisizwe amavuta yoroheje, kandi amavuta atangwa buri gihe kandi mubwinshi kugirango hamenyekane neza neza neza imipira yumupira hamwe na gari ya moshi.
9. Sisitemu yo gusiga amavuta na gaze
Umuyagankuba w'amashanyarazi ufite ibikoresho byo gusiga amavuta na gaze bitumizwa mu mahanga, bishobora gusiga neza no gukonjesha. Rukuruzi irashobora gutanga amavuta adasanzwe, ashobora kwemeza neza ko spindle ishobora gukora neza kumuvuduko mwinshi mugihe kirekire.
10. Sisitemu yo gupima akazi
Imashini ifite ibikoresho bya radiyo Renishaw RMP60, ikoreshwa ifatanije niyakirwa rya RMI, inshuro zakazi ni 2400 MHz kugeza 2483.5 MHz, gupima inzira imwe gusubiramo ntibiri munsi cyangwa bingana na 1um (480mm / min umuvuduko wo gupima, ukoresheje a 50mm stylus), kandi ubushyuhe bukoreshwa ni 5 ° C kugeza 55 ° C.
11. Sisitemu yo gupima ibikoresho
Imashini ifite ibikoresho bya Renishaw NC4 byerekana ibikoresho, gusubiramo ibipimo ni ± 0.1um, naho ubushyuhe bwakazi ni 5 ° C kugeza kuri 50 ° C.
12. Igikorwa cya gatanu-axis itomora neza
Imashini ifite ibikoresho bya Renishaw's AxiSet Check-Up Rotary Axis Line Checker kit, ihujwe na sisitemu yo gupima akazi RMP60, ifasha abakoresha imashini kugenzura byihuse kandi neza imiterere yimihoro izenguruka no kumenya ibibazo biterwa nubushyuhe nubushyuhe, kugongana kwimashini cyangwa kwambara no kurira. ibibazo, irashobora guhindura byihuse no kumenya kugenzura imikorere, igipimo no kugenzura uburyo imashini zigoye zihinduka mugihe.
13. kurinda imashini
Imashini ifata igifuniko cyuzuye cyo kurinda cyujuje ubuziranenge bwumutekano kugirango wirinde kumeneka gukonjesha hamwe na chip, gukora neza, kandi bifite isura nziza. X-icyerekezo cyimashini gifite ibikoresho byo kurinda ibirwanisho, bishobora kurinda neza gari ya moshi nuyobora umupira.
14. Imiterere yimashini
(1) Amashanyarazi: 380V ± 10% 50HZ ± 1HZ ibyiciro bitatu bisimburana
(2) Ubushyuhe bwibidukikije: 5 ℃ -40 ℃
(3) Ubushyuhe bwiza: 20 ℃ ± 2 ℃
(4) Ubushuhe bugereranije: 20-75%
(5) Umuvuduko ukomoka ku kirere: 6 ± 1 akabari
(6) Inkomoko yumwuka: 500 L / min
15. Gutangiza imikorere ya sisitemu ya CNC
Siemens 840Dsl.730 Iboneza rya sisitemu ya CNC
Ingingo
| Izina
| Ijambo
|
Imikorere ya sisitemu | Impanuka ntarengwa ihwanye | Umurongo ugororotse 0.001 mm, umurongo uzunguruka 0.001 ° |
Igipimo cyo kugaburira kumunota / impinduramatwara | ||
Kugaburira no kunyura vuba | ||
Kugaburira hejuru 0 ~ 120% | ||
Kugabanya umuvuduko ntarengwa | ||
Kuzenguruka guhora wihuta | ||
Gukurikirana | ||
Spindle irenga 50 ~ 120% | ||
Kwerekana umuvuduko | ||
FRAME | Menya guhuza sisitemu yo guhindura no gutunganya bevel | |
Sisitemu yo gupima itaziguye / itaziguye | ||
Kureba-imbere imikorere cyangwa kureba-imbere imikorere | ||
Kurongora screw ikosa ryindishyi | ||
Sisitemu yo gupima Ikosa Indishyi | ||
Indishyi Zikosa | ||
Gusubiza inyuma indishyi | ||
Gucunga ibikoresho | ||
Iboneza Ibyuma | Umubare wo kugenzura amashoka | X, Y, Z, A, C bitanu bihuza amashoka hamwe ningenzi nyamukuru |
Kugenzura icyarimwe umubare wamashoka | X, Y, Z, A, C bitanu-ihuza | |
izina | X, Y, Z, A, C, SP | |
gukurikirana | 15 "kwerekana ibara LCD, kwerekana inyandiko mu gishinwa / Icyongereza | |
Ikibaho | OP015 imikorere yuzuye ya clavier ya CNC | |
Imashini itumanaho | Iboneza bisanzwe TCU | |
Ikibaho cyo kugenzura imashini | SINUMERIK MCP 483C PN igenzura, urufunguzo rwa mashini 50 hamwe na LED, hamwe na PROFINET, Imigaragarire ya Ethernet | |
Igice gikora | ||
Imigaragarire isanzwe ya clavier | ||
Imigaragarire ya Ethernet | Byinjijwe kuri NCU (fungura ibikorwa byo guhuza amahugurwa) | |
Icyambu cya USB | 3 x 0.5 USB ihuriweho na TCU | |
Gahunda ya PLC | PLC317-3PN / DP | |
Imikorere ya Interpolation | Kuruhuka | |
gukata umugozi | ||
Gukata icyarimwe | ||
Guhuza imirongo itatu interpolation | ||
Ubushake bubiri-guhuza uruziga interpolation | ||
Interpolation | ||
Kanda / Gukubita | ||
porogaramu | Gukabya gukabije / kuzenguruka | |
Muhinduzi wa porogaramu | Kurikiza hamwe na DIN66025, hamwe nurwego rwohejuru rwo gutangiza gahunda | |
Gahunda yuzuye cyangwa yiyongera | ||
Umukoresha arahinduka, birashoboka | ||
Porogaramu isimbuka n'amashami | ||
gahunda ya macro | ||
Guhuza sisitemu yo guhindura no kuzunguruka | ||
Porogaramu icyarimwe no gutunganya | ||
Porogaramu amabwiriza yo gusubira kumurongo | ||
Kontorora porogaramu hamwe na progaramu ya cycle yamashanyarazi | ||
Indorerwamo | ||
guhitamo indege | ||
Sisitemu yo guhuza ibikorwa | ||
Gucukura no gusya uruziga | ||
Zeru | ||
guhagarika gushakisha | ||
Gushakisha nimero ya porogaramu | ||
Guhindura amateka | ||
kurinda gahunda | ||
Hitamo porogaramu kububiko | ||
Imikorere ya Arithmetic na trigonometric | ||
Kugereranya nibikorwa byumvikana | ||
Porogaramu eshanu-axis itunganya software | Guhindura imirongo itanu; indishyi eshanu-axis; imikorere yo kuzenguruka hafi yigikoresho (RTCP) | |
Igikorwa cyo kurinda umutekano | Ahantu hateganijwe gutunganyirizwa imipaka | |
Imikorere yikizamini cya gahunda | ||
guhagarara byihutirwa | ||
Kugenzura porogaramu ntarengwa | ||
Gukurikirana kontour | ||
Kugaragaza impanuka | ||
Gukurikirana neza | ||
Gukurikirana aho biherereye | ||
gukurikirana umuvuduko | ||
Gutunganya imipaka | ||
imipaka ntarengwa | ||
Imikorere yumutekano Gukurikirana amasaha yo gupima ibipimo, ubushyuhe bukabije, bateri, voltage, kwibuka, imipaka ntarengwa, kugenzura abafana | ||
Uburyo bwo gukora | AUTOMATIC | |
Guhindura JOG (intoki) | ||
Igikorwa cyamaboko | ||
MDA intoki zinjira | ||
Gusuzuma NC na PLC hamwe no kwerekana inyandiko, kubika ecran | ||
imikorere no kwerekana | Igikorwa cyo kwisuzumisha wenyine | Harimo uburyo bwa REF, uburyo bwo kwiyongera (x1, x10, x100) |
Ikibanza cyerekana | ||
Igishushanyo | ||
Porogaramu Kugaragaza | ||
Porogaramu Ikosa Kugaragaza | ||
Kugaragaza ikosa ryerekana | ||
Kugabanya umuvuduko wukuri | ||
Kugaragaza Ibishinwa n'Icyongereza | ||
Imenyesha ryamakuru | ||
Ibice byinshi bya M-code yinyigisho | ||
Shyigikira PROFINET yohereza amakuru ya bisi | ||
itumanaho ryamakuru | Icyambu cya USB | NC amakuru, amakuru ya PLC hamwe na porogaramu zimanikwa kuri U disiki yo kwinjiza no gusohora amakuru |
Ihererekanyamakuru ryamakuru | Binyuze kuri interineti |
Ikintu nyamukuru
Ingingo | Ibisobanuro | Igice | |||
akazi
| Ingano yakazi | φ1000 × 800 | mm | ||
biremewe umutwaro ntarengwa | 2000 | kg | |||
Ingano ya T | 5 × 18 | 个 × mm | |||
gutunganya urugero
| X axis | 1150 | mm | ||
Y axis | 1300 | mm | |||
Z axis | 900 | mm | |||
A-axis | -150 ~ + 130 | ° | |||
C axis | 360 | ° | |||
Intera kuva spindle impera kumaso kumeza yakazi | Icyiza | 1080 | mm | ||
Min | 180 | mm | |||
Spindle
| Umwobo | BT50 | |||
Umuvuduko wagenwe | 1500 | r / min | |||
umuvuduko ntarengwa | 10000 | ||||
Ibisohoka bisohoka S1 / S6 | 191/236 | Nm | |||
Imbaraga za moteri S1 / S6 | 30/37 | kW | |||
Axis
| genda vuba | X axis | 25 | m / min | |
Y axis | 25 | ||||
Z axis | 25 | ||||
Umuvuduko ntarengwa | A-axis | 15 | rpm | ||
C axis | 30 | rpm | |||
Imbaraga za moteri X / Y / Z. | 3.1 / 4.4 / 2 | kW | |||
A / C axis Imbaraga za moteri | 6.3 * 2 / 9.4 | kW | |||
A-axis | Ikigereranyo cya torque | 4000 × 2 | Nm | ||
C axis | Ikigereranyo cya torque | 3000 | Nm | ||
igipimo ntarengwa cyo kugaburira | X / Y / Z. | 25 | m / min | ||
A / C. | 15/30 | rpm | |||
Ikinyamakuru
| Ifishi yikinyamakuru | itambitse | |||
uburyo bwo guhitamo ibikoresho | Inzira ebyiri zegeranye guhitamo ibikoresho | ||||
Ubushobozi bwikinyamakuru | 30 | T | |||
Uburebure ntarengwa bwibikoresho | 400 | mm | |||
Uburemere bwibikoresho ntarengwa | 20 | kg | |||
Umubare ntarengwa wumutwe wa diameter | byuzuye ibyuma | φ125 | mm | ||
Igikoresho cyubusa | φ180 | mm | |||
umwanya neza | Ibipimo ngenderwaho | GB / T20957.4 (ISO10791-4) | |||
X-axis / Y-axis / Z-axis | 0.008 / 0.008 / 0.008 | mm | |||
B axis / C axis | 8 ″ / 8 ″ | ||||
subiramo umwanya neza | X-axis / Y-axis / Z-axis | 0.006 / 0.006 / 0.006 | mm | ||
B axis / C axis | 6 ″ / 6 ″ | ||||
Uburemere bwimashini | 33000 | kg | |||
ubushobozi bw'amashanyarazi | 80 | KVA | |||
ingano yimashini | 7420 × 4770 × 4800 | mm |
Urutonde
Bisanzwe
| 1. Ibice byingenzi (harimo shingiro, inkingi, urumuri, isahani yerekana, agasanduku ka spindle) |
2. X, Y, Z sisitemu yo kugaburira gatatu | |
3. Ubwoko bwa Cradle ubwoko bwa AC1000 | |
4. Amashanyarazi | |
5. | |
6. Sisitemu ya Hydraulic | |
7. Sisitemu y'umusonga | |
8. Sisitemu yo gusiga amavuta | |
9. Gukonjesha amazi | |
10. Umuyoboro wa chip, ikigega cyamazi, ikusanya chip | |
11. Gushimira umutegetsi | |
12. Igifuniko cyo gukingira gari ya moshi | |
13. imashini muri rusange igifuniko gikingira | |
14. Sisitemu yo gupima akazi | |
15. Igikoresho cyo gushiraho ibikoresho | |
16 | |
| 1. Icyemezo 1 cyo guhuza 2. Gupakira urutonde 1 kopi 3. Igice cya 1 cyimfashanyigisho (verisiyo ya elegitoroniki) 4. kubika amakuru yimashini amakuru 1 yashizweho (U disiki) 5.840D impuruza yo gusuzuma imfashanyigisho 1 yashyizweho (verisiyo ya elegitoronike) / 828D igitabo cyo gusuzuma 1 kopi (verisiyo ya elegitoroniki) 6.840D ibikorwa byo gusya imfashanyigisho 1 kopi (verisiyo ya elegitoronike) / 828D igitabo gikora 1 kopi (verisiyo ya elegitoroniki) 840D imfashanyigisho ya porogaramu 1 igice cyibanze (verisiyo ya elegitoronike) / 828D imfashanyigisho ya 1 (verisiyo ya elegitoroniki) |
Ingingo | Ibirango |
X / Y / Z axis moteri na moteri | Siemens, mu Budage |
urunigi rw'ingufu | germany igus |
imashini | Ubuyapani NSK / NACHI |
Kuyobora umurongo | Schneeberg, mu Budage |
Ikinyamakuru | Okada |
kugabanya | STOBER, Ubudage |
Gusiga amavuta | Ubuyapani |
Umupira | SHUTON, Espanye |
Ibigize umusonga | Ubuyapani SMC |
Umuyaga w'amashanyarazi | Ubushinwa |
gukonjesha amazi | Ubushinwa |
gushimira umutegetsi | HEIDENHAIN, Ubudage |
Sisitemu yo gupima sisitemu | Renishaw, MU Bwongereza |
Sisitemu yo gupima ibikoresho | Renishaw, MU Bwongereza |
Patrs hamwe nimashini | Ibisobanuro | Umubare |
Imashini ya matelas |
| Amaseti 8 |
Inanga |
| Amaseti 8 |
impeta | M30 | Ibice 2 |
impeta | M36 | Ibice 2 |
guhagarika |
| 1 set |
Allen urufunguzo | 10 | 1 |
Allen urufunguzo | 12 | 1 |
Allen urufunguzo | 14 | 1 |
Allen urufunguzo | 19 | 1 |
Z-axis |
| 1 |
X-axis |
| 1 |
Y-axis ikosora |
| 1 |
Urakoze Kubyitayeho!