CNC Ikiraro kiremereye 5-axis GMH-2245-Z
Kumenyekanisha imashini 5-axis
Ikiraro kiremereye-ubwoko butanu-axis gantry imashini ikora, imiterere rusange ifata imiterere yo hejuru yikiraro cyubwoko bwa gantry, imiterere rusange yubushyuhe hamwe na spindle sisitemu agasanduku-gasanduku, gakemura ikibazo cyubwoko bwa kiraro gakondo. umuvuduko mwinshi gatanu-axis gantry imashini. Impfizi y'intama ifata uruhande rumanitse ku giti kugira ngo rushushanye uruziga Ikintu cyo gukoreramo gishobora kugabanya iyimurwa ry’amashyanyarazi riterwa n’imihindagurikire y’ubushyuhe bw’ibidukikije mu mahugurwa no kunoza imikorere y’imashini; kandi iyi shusho yubushyuhe ituma imashini idakunda kwibasirwa nibidukikije.
Hamwe nogusobanura neza-bitanu-axis yo gusya umutwe, urufunguzo nyamukuru rufata umuvuduko wihuse wikubye kabiri, rushobora kubona imbaraga zo gusya hamwe no kwihuta cyane kurangiza munsi ya axis-eshanu ihuza, kandi irashobora kumenya neza kugenzura imiterere yimashini, hamwe na hejuru gukora neza, neza cyane, gushikama no kwizerwa.
Umuvuduko mwinshi wa spindle, ibisobanuro bihanitse hamwe no kugumana neza neza, gusiga amavuta, gukonjesha ku gahato.
Ishoka nyamukuru yikigo kiremereye-kiraro-ubwoko butanu-axis ya gantry imashini ikora igabanijwemo imirongo igororotse X-axis, Y-axis, Z-axis, rotary axis C-axis, A-axis. , gutunganya gucukura byimbitse, ikiruhuko cya cavity hamwe na taper hejuru yubuso bugoye, kimwe nikibazo cyo gutunganya neza kandi ubuziranenge bwo gutunganya ibice byihariye bigoye.
Imiterere yimikorere iroroshye, kugabanya umutwaro wo gutwara imipira yumupira, kugabanya kwambara imipira yumupira nuyobora umurongo, no guhuza neza ukuri;
Imiterere ya viaduct nayo yongerera ubukana igice cyikoreza imitwaro yimashini, irashobora kwirinda neza ibintu byo guhinda umushyitsi bibaho mugihe urumuri rugenda rwihuta kandi uruziga rukagenda kumuvuduko mwinshi;
Ufatanije na kabiri-amaboko AC atanu-axis umutwe, moteri ihoraho ya moteri ya torque ya torque ya moteri irashobora kuba yujuje ibyangombwa bisabwa byukuri, imbaraga nigisubizo gikabije, kuvanaho ibikoresho byohereza imashini, kubungabunga byoroshye, kuboneka cyane, no kutubaka.
Urwego ruzunguruka rwa A-axis ni ± 110 °, naho kuzenguruka kwa C-axis ni ± 270 °, ikamenya neza ihinduka rihagaritse kandi ritambitse;
Gutunganya neza ibicuruzwa bigera kuri 5μ; irashobora gutunganya ibikoresho nka titanium; urwego rwa tekiniki rwegereye ubuyobozi mpuzamahanga;
Uhujije hamwe na feri yuzuye ifunze-izengurutswe hamwe nibisubirwamo byinshi, umwanya uhagaze neza wa A na C ushobora kugera kuri ar 5arc sec, kandi gusubiramo umwanya wa A na C umurongo ushobora kugera kuri ± 3.5arc sec, itamenya gusa hejuru -gutunganya neza, ariko kandi birinda impande zigoye. Gushiraho.
Kabiri-ukuboko gatanu-axis umutwe
Ikigo cyimashini zitanu-axis gantry gishobora kuba gifite moteri eshatu zitandukanye: moteri ndende, iringaniye na hasi. Umuvuduko ntarengwa urashobora kugera kuri 18000rpm, imbaraga za spindle ni 35KW, n'umuriro ntarengwa ushobora kugera kuri 118Nm. Ufite ibikoresho ni HSK-A63; igikoresho gishyigikiwe na hydraulically, kandi ibikoresho byo gufunga sisitemu bifite imbaraga nini zo gufata; igikoresho kirekire gifite amazi ava hagati ya spindle kugirango akonje aho akorera, arusheho kunoza imikorere yimashini; imbaraga zo gukata ni nini, gukata neza ni byinshi, igihe cyo gutunganya ni gito, kandi ingufu zitanga umusaruro ni nziza, ahanini zikubiyemo ibikenewe ku isoko!
Kabiri-amaboko atanu-axis umutwe wahujwe na rukuruzi ihoraho ya torque ya moteri ya moteri;
Hamwe na kodegisi isobanutse neza;
Kandi uburyo bworoshye cyane bwo gutambuka bwa sisitemu;
Umutwe wa axis-eshanu hamwe nigikomeye kandi gihamye muri rusange igishushanyo mbonera gifite imiterere ihuriweho, gukomera no guhinduka neza;
Ikemura neza uburyo bwinshi bwo gukemura no gufunga bisabwa kugirango uhindure igihangano ku mpande zigoye, kandi kigabanya ikosa ryimyanya. Irakwiriye kubicuruzwa bifite ibice bigoye kandi bisabwa neza. Irashobora kurangiza gutunganya ubuso bugoramye kumpande zitandukanye mugufatanya no kunoza umusaruro. Iboneza byihariye, igishushanyo mbonera-cyiza, kugirango ugere kumurimo ukungahaye.
Kugirango tunoze imikorere yimikorere ibiri-AC AC eshanu-axis umutwe kandi ikore neza muburyo bwa siyanse kandi bworoshye, igishushanyo mbonera, sisitemu-sensibilité passive clamping sisitemu. Passive qigong clamp hamwe nimbaraga nini zakazi zifite ibikorwa byumutekano. Umuvuduko wumwuka wakazi umaze kubura kubwimpamvu iyo ari yo yose, izinjira muri clamp lock reta, irinda ikibazo cyo kunanirwa kwimashini no kugongana mugihe cyo kuyitunganya, kandi irashobora kurinda neza ibikoresho no kwirinda igihombo kidakenewe. , kandi muri rusange ibiciro bya sisitemu biri hasi. AC axis ifite ituze ryinshi, imbaraga zifatika za A axe zishobora kugera kuri 1680Nm, naho imbaraga zo gufatira kuri C axis zishobora kugera kuri 2040Nm, zikamenya neza imashini zuzuye neza.
Imashini iremereye cyane-ubwoko butanu-axis ya gantry imashini ikubiyemo: kumurimo ukoreramo, inkingi, urumuri, intebe yo kunyerera, indogobe, na mpfizi y'intama ni casting kugirango habeho gutunganya bihagije. Kumuvuduko mwinshi wo gukata, imiterere myiza yo gukata, igipimo kinini cyo gukuraho ibyuma, guhangayika gato guterwa no gukata ibihangano, hamwe nubuziranenge bwibikorwa byiza;
Umuvuduko wihuta, igihe gito cyingoboka gisabwa, gifite ibikoresho bibiri-bitanu-umutwe wumutwe, inshuro imwe gufatana, gutunganya impande nyinshi, gutunganya hejuru kugororotse, gutunganya neza.
Imashini yose ikikijwe nuburinzi, imashini ifite imikorere yo gukuramo chip yikora, kandi ifite ibikoresho byo gukonjesha amazi. Imashini ifite isura nziza, imikorere yoroshye no kuyitaho.
X-axis
X-axis iyobora inzira ya gari ya moshi: Inkingi ifite ibikoresho bine bine 55mm biremereye-byerekana umurongo uyobora umurongo. Irashobora kuba yujuje ubuziranenge bukomeye nimbaraga zisabwa murwego rwa gantry, kandi irashobora kandi kuzuza ibyiza bya tekinike ya coefficient ntoya, umuvuduko wihuta nubuzima bwa serivisi ndende; uburyo bwo gusiga: gusiga amavuta; umurongo wa gari ya moshi: Ikidage INA cyangwa ibirango bisa;
Ihererekanyabubasha rya X-axis: Nyuma ya moteri ya AC servo yihuta, itwara umupira wa diameter ya 63mm ya diametre kugirango uzunguruke kugirango umenye ibiryo byimbere ninyuma ya slide; Uburyo bwo gusiga: gusiga amavuta; Ikirangantego: Igiceri cya KSK cyangwa ikirango kimwe;
Bifite ibikoresho bibiri-byuzuye-byuzuye-bifunze-gufunga umutegetsi; gushimira ikirango cyumutegetsi: Espagne FAGOR cyangwa Ubudage HEIDENHAIN;
Kurinda gari ya moshi: Ingabo ikingira uruhu ikoreshwa mukurinda ibintu byamahanga kwinjira no kwanduza gari ya moshi. Inkinzo ifite isura nziza nuburyo bufite ishingiro.
Y-Axis
Y-axis iyobora inzira ya gari ya moshi: inkingi ifite ibikoresho bine bine 55mm biremereye-byerekana umurongo uyobora umurongo. Irashobora kuba yujuje ubuziranenge bukomeye nimbaraga zisabwa murwego rwa gantry, kandi irashobora kandi kuzuza ibyiza bya tekinike ya coefficient ntoya, umuvuduko wihuta nubuzima bwa serivisi ndende; uburyo bwo gusiga: gusiga amavuta; umurongo wa gari ya moshi: Ikidage INA cyangwa ibirango bisa;
Y-axis Drive: moteri ya AC servo ikoreshwa mugutwara rack na pinion nyuma yo kwihuta, kugirango tumenye kugenda ibumoso niburyo bwigitereko; Uburyo bwo gusiga amavuta: Gusiga amavuta; Ikirangantego: Ikidage Alpha cyangwa ikirango kimwe;
Bifite ibikoresho-byuzuye-byuzuye-bifunze-bipima igipimo; igipimo cyerekana igipimo: Espagne FAGOR cyangwa Ubudage HEIDENHAIN;
Kurinda gari ya moshi: Ingabo ikingira uruhu ikoreshwa mukurinda ibintu byamahanga kwinjira no kwanduza gari ya moshi. Inkinzo ifite isura nziza nuburyo bufite ishingiro.
Z-Axis
Ifishi ya Z-axis iyobora gari ya moshi: inkingi ifite ibikoresho bine bine 55mm biremereye-byerekana umurongo wa gari ya moshi. Irashobora kuzuza Z-axis imbaraga zisabwa, kandi irashobora kuzuza ibyiza bya tekinike ya coefficient ntoya, umuvuduko wihuta nubuzima bwa serivisi ndende; Uburyo bwo gusiga: gusiga amavuta; Ikirangantego cya gari ya moshi: Ikidage INA cyangwa ibirango bisa;
Ikwirakwizwa rya Z-axis: moteri ya AC servo ikoreshwa mugutwara umupira wuzuye neza hamwe na diameter ya 50mm kugirango uzunguruke kugirango umenye kuzamura hejuru yintama; uburyo bwo gusiga: gusiga amavuta; ibirango bya screw: Tchèque KSK cyangwa ibirango bisa, bifite silindari ebyiri ya azote iringaniza, iringaniza uburemere bwibice byimuka;
Bifite ibikoresho-byuzuye-byuzuye-bifunze-bipima igipimo; igipimo cyerekana igipimo: Espagne FAGOR cyangwa Ubudage HEIDENHAIN;
Kurinda gari ya moshi: Ingabo ikingira uruhu ikoreshwa mukurinda ibintu byamahanga kwinjira no kwanduza gari ya moshi. Inkinzo ifite isura nziza nuburyo bufite ishingiro.
Umugenzuzi wa sisitemu ya CNC: Heidenhain TNC640
Sisitemu ya Hydraulic na Lubrication
Sisitemu yo gusiga; iyi mashini ikoresha tekinoroji yigenga yo gutanga amavuta
. Imiyoboro ya screw ni amavuta amavuta. Ikirango: Nanjing Bechier
Sisitemu ya Hydraulic
(1) Iyi mashini ifite sisitemu yigenga ya hydraulic.
. ikora mubihe bitandukanye byumutekano. , kunoza umutekano wumutekano wabakoresha.
(3) Ikirangantego cya Hydraulic: Dezhiyi Hydraulic
Ikinyamakuru
Ikinyamakuru Horizontal igikoresho-inzira-ebyiri-imbere imbere no guhinduranya uko bishakiye-32T yikinyamakuru cyibikoresho: ikigo cyatewe inkunga na Tayiwani Desu / Okada cyangwa ibirango bisa
Chip convoyeur
Ubwoko bw'iminyururu ya chip convoyeur yashyizwe kumpande zombi zakazi, naho ibyobo bishyirwa mumusingi, bifite ingaruka nziza zo gukumira kumeneka;
Imashini ya chip kumpande zombi zahantu ho gutunganyirizwa byihuse gutwara ibyuma byibyuma biterwa no gutunganya byihuse kumuyoboro uterura chip, kugabanya ihindagurika ryumuriro no guhindura imashini, no kwemeza neza imashini;
Amakuru ya tekiniki
MODEL | GMH-2245-Z |
Ingano yimeza yakazi (mm) | 2200 * 4000 |
Urugendo X-axis (mm) | 4500 |
Y-axis ingendo (mm) | 2500 |
Urugendo rwa Z-axis (mm) | 1500 |
Ubugari bwa Gantry (mm) | 3400 |
Spindle end face - intera ikora (mm) | 150-1150 |
Umuvuduko ukabije (rpm) | 18000 |
Ufite spindle | HSK-A63 |
C-axis izunguruka (°) | ± 270 ° |
A-axis izunguruka (°) | ± 110 ° |
Umutwaro wakazi (t / m2) | 5 |
ibiryo by'akazi (m / min) | 20/20/20 |
Ibiryo byihuse (m / min) | 40/40/40 |
Imbaraga (kw) | 35 (S1) /43.8 (S6 40%) |
Torque (Nm) | 95 (S1) / 118 (S6 40%) |
X / Y / Z ihagaze neza (mm) | 0.030 / 0.025 / 0.025 |
A / C ihagaze neza (mm) | ± 5 |
X / Y / Z gusubiramo (mm) | 0.015 / 0.010 / 0.010 |
A / C Gusubiramo (mm) | ± 5 |
Ikinyamakuru | 32 |
Sisitemu ya CNC | HEIDENHAIN TNC640 |
Iboneza bisanzwe
Sisitemu ya Siemens 840Dsl CNC | Ubudage |
X, Y, Z kugaburira moteri ya servo | HEIDENHAIN Ubudage |
XYZ Servo Drive | HEIDENHAIN Ubudage |
AC Servo Spindle Moteri | HEIDENHAIN Ubudage |
Ibice bitanu-bitanu bihuza umutwe | Shanghai |
Umupira | HIWIN cyangwa ikirango gihwanye |
Imirongo ngenderwaho | HIWIN cyangwa ikirango gihwanye |
Buri cyuma gifata | Ubuyapani NSK cyangwa ikirango gihwanye |
Kubana | Tayiwani cyangwa ikirango gihwanye |
Gukata spiral | Shanghai |
imashini iyobora gari ya moshi | Shanghai |
Pompe yamavuta hamwe na sisitemu yo gusiga amavuta | Proton cyangwa SKF cyangwa ibisa nayo |
Guhindura hafi, kwerekanwa hagati | Omron / Schneider cyangwa ibisa nayo |
generator y'intoki | Sisitemu itanga sisitemu yagenewe gukora / cyangwa ikirango gihwanye |
Spindle | INNA cyangwa ibisa nayo |
imashini nini | Shanghai |
urupapuro rwimashini ibyuma birinda hanze | Shanghai |
imashini inanga, ihembe ryuzuye | Shanghai |
Sisitemu ya Hydraulic | uzwi cyane mu Bushinwa |
Amatara y'akazi n'amatara yo kuburira | uzwi cyane mu Bushinwa |
Kuzenguruka impfizi y'intama | uzwi cyane mu Bushinwa |
Sisitemu yo gukonjesha hamwe na sisitemu yo gutanga amazi | uzwi cyane mu Bushinwa |
Ibikoresho bisanzwe byo kubungabunga | uzwi cyane mu Bushinwa |
Igitabo gikubiyemo amabwiriza |
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Igitabo gikubiyemo amashanyarazi |
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Icyemezo |
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Urutonde |
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Igishushanyo cyamashanyarazi |
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Imfashanyigisho ya sisitemu |
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Igitabo cyo Kubungabunga Sisitemu |
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Imfashanyigisho ya sisitemu |
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Imbonerahamwe yibikoresho bya sisitemu |
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Igishushanyo mbonera | Gutangwa nyuma yamasezerano atangiye gukurikizwa |
Igenzura agasanduku k'ubushyuhe |
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Urakoze kubyitaho!